Charged Particle Beam Focus Adjustment via Reduced Emission Current

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Solution Overview

Problem

Charged particle beam irradiation apparatuses face issues with aperture substrate damage and instability due to repeated scanning at target emission current levels, leading to contamination and erosion, necessitating frequent replacements.

Innovation Solution

A method involving initial focus adjustment with a reduced emission current, followed by calculation of a lens value range to minimize resolution, and subsequent fine adjustment with a higher emission current to estimate and adjust to the just focus without scanning at the minimum resolution point, thereby reducing damage to the aperture substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the emission current is set to the target value and the aperture substrate is scanned repeatedly during adjustment, then the focus adjustment and centering adjustment can be performed, but the aperture substrate is heated and damaged, causing contamination and erosion

Engineering Contradiction:
Improvebeam stabilityVSAvoidaperture substrate damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by performing focus adjustment and centering adjustment at a reduced emission current (first adjustment value) before increasing to the target emission current. This preliminary adjustment at lower current prevents excessive heating and damage to the aperture substrate while still achieving the necessary alignment. The adjustment is then finalized at the target current without requiring repeated scanning that would cause damage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the emission current parameter during the adjustment process. It uses a first adjustment value (lower than target) during the scanning adjustment phase to minimize substrate damage, then transitions to a second adjustment value (target value) for actual drawing operations. This parameter change allows the system to balance adjustment effectiveness with substrate protection.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the emission current is set to a value smaller than the target value during adjustment, then the aperture substrate damage is reduced, but the adjustment must be repeated after returning to target value due to drift

Engineering Contradiction:
Improveaperture substrate damageVSAvoidadjustment time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent performs preliminary focus and centering adjustment at the reduced emission current before finalizing at the target current. This preliminary action at lower current establishes a baseline alignment that remains valid even when the current is increased, reducing the need for repeated adjustments and minimizing both substrate damage and total adjustment time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent maintains continuity of useful action by performing the adjustment process in a continuous sequence: first adjusting at reduced current, then increasing to target current, and completing the adjustment without interruption. This continuous approach prevents the need to return to adjustment mode due to drift, as the initial adjustment remains valid across the current transition.

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If the charged particle beam scans on the aperture substrate at target emission current, then the focus and centering can be adjusted, but the aperture substrate is heated and erosion occurs requiring replacement

Engineering Contradiction:
Improvefocus adjustment precisionVSAvoidaperture substrate lifespan
Core Design Contradiction:
Measurement precisionVSDuration of action of stationary object

Solution Approach 1:

The patent performs the focus adjustment and centering adjustment as preliminary actions at a reduced emission current before increasing to the target current for production. This preliminary adjustment at lower current achieves the necessary measurement precision for alignment while significantly reducing the heating and erosion that would occur if the same scanning were performed at target current, thereby extending aperture substrate lifespan.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the emission current parameter from a first adjustment value (lower than target) during the adjustment scanning phase to a second adjustment value (target value) for actual drawing. This parameter change enables precise focus and centering adjustment while minimizing thermal damage to the aperture substrate, resolving the contradiction between measurement precision and substrate durability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes damage to the aperture substrate during adjustments by avoiding the just focus condition during scanning, extending the substrate's lifespan and maintaining beam stability.

Implementation Method 1

focus adjustment for adjusting a charged particle beam to a just focus of an electron lens

Methodology Applied
Scientific EffectElectron lens focusing: Lens

Implementation Method 2

the aperture substrate is sometimes heated and damaged by the charged particle beam

Methodology Applied
Scientific EffectBeam heating: Joule Heating

Data Source

PatentUS11658002B2Charged particle beam adjustment method, charged particle beam drawing method, and charged particle beam irradiation apparatus
Publication Date: 2023.05.23 NUFLARE TECH INC
  • US11658002B2 patent drawing
  • US11658002B2 patent drawing
  • US11658002B2 patent drawing

AI summary

A charged particle beam adjustment method includes scanning, with a charged particle beam an emission current of which is set to a first adjustment value smaller than a target value, an aperture substrate including a hole disposed to be a focus position of the charged particle beam using each of lens values in an electron lens and calculating first resolution, calculating a first function of lens values and the first resolution and calculating a lens value range, scanning, with the charged particle beam the emission current of which is set to a second adjustment value, the aperture substrate using each of lens values set to avoid the lens value range and calculating second resolution, calculating a second function of lens values and the second resolution and estimating a lens value at a just focus, and adjusting the electron lens to the lens value at the just focus.