Charged Particle Beam Modulation for Detector Simplification

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Solution Overview

Problem

Charged particle beam systems face complexity and inefficiency due to aberration and dispersion, leading to overlapping beam spots on detectors, which increases the need for additional optical elements and complex switching matrices, making it difficult to scale up detector systems for multi-beam imaging applications.

Innovation Solution

The implementation of a modulator that modulates charged particle beams to separate their arrival times on a detector, allowing for a reduced number of sensing elements and simplifying the detection system by eliminating the need for complex optics and switching matrices, enabling efficient detection of multiple beamlets with a single sensing element.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a multi-beam imaging system uses a fine detector array with a large number of sensing elements to detect multiple beam spots, then the detection precision and ability to resolve individual beam spots is improved, but the device complexity increases due to the need for switching matrices and complex optical elements to track and correct beam spot projections

Engineering Contradiction:
Improvedetection precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies periodic action by modulating each beamlet with a unique pseudo-random code sequence, causing beamlets to be detected in a time-multiplexed manner. This periodic modulation allows a single sensing element to distinguish between multiple beamlets through code correlation, eliminating the need for complex spatial multiplexing with multiple sensors and switching matrices.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent introduces pseudo-random code sequences as an intermediary to enable the detection system to distinguish between multiple beamlets. These code sequences act as unique identifiers for each beamlet, allowing the single sensing element to resolve individual beam spots through correlation processing, thereby avoiding the need for complex optical tracking and switching infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If additional optical elements are added to track and correct the projection of beamlets on the detector, then the measurement precision and beam spot resolution is improved, but the device complexity and difficulty of scaling up the system increases

Engineering Contradiction:
Improvebeam spot resolutionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical and optical system (lenses, mirrors, switching matrices) with an electronic signal processing system. Instead of physically tracking and routing beamlets through complex optical elements, the system uses electronic modulation and correlation to resolve beam spots, significantly simplifying the hardware architecture and enabling easy scaling.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the detection parameter from spatial resolution (requiring multiple sensors and optical tracking) to temporal resolution through code modulation. By encoding beamlet identity in the time domain using pseudo-random sequences, the system achieves beam spot resolution without needing complex spatial manipulation optics.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If a switching matrix is provided to connect individual sensing elements associated with the same beam spot, then the detection precision is improved, but the device complexity and ease of operation deteriorates

Engineering Contradiction:
Improvedetection precisionVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent merges the functions of multiple sensing elements into a single sensing element through time-multiplexed detection. By modulating beamlets with unique codes and using a single sensor to detect all beamlets sequentially in time, the system eliminates the need for switching matrices to connect multiple sensors, greatly simplifying the system architecture and operation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the detection efficiency and simplifies the detector system, allowing for flexible placement and improved electron collection, while maintaining the ability to detect both secondary and backscattered electrons with reduced crosstalk and increased capture efficiency.

Implementation Method 1

A modulator may be provided that is configured to receive the plurality of charged particle beams and generate a plurality of modulated charged particle beams

Methodology Applied
Scientific EffectTime of Flight: Time of Flight

Data Source

PatentUS11049689B2Systems and methods for charged particle beam modulation
Publication Date: 2021.06.29 ASML NETHERLANDS BV
  • US11049689B2 patent drawing
  • US11049689B2 patent drawing
  • US11049689B2 patent drawing

AI summary

Systems and methods for conducting charged particle beam modulation are disclosed. According to certain embodiments, a charged particle beam apparatus generates a plurality of charged particle beams. A modulator may be configured to receive the plurality of charged particle beams and generate a plurality of modulated charged particle beams. A detector may be configured to receive the plurality of modulated charged particle beams.