Multi-Charged Particle Beam Writing Stage Speed Control

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Solution Overview

Problem

Multi-beam writing apparatuses face challenges in achieving high throughput and accuracy due to constant stage speed limitations, leading to inefficiencies in dose adjustment and increased latency in regions with varying pattern densities, which affects the overall throughput and precision in semiconductor manufacturing.

Innovation Solution

A multi-charged particle beam writing apparatus with a movable stage that varies its speed based on calculated unit region writing times, allowing for optimized beam irradiation times and pattern writing by adjusting speed according to pattern density, thereby improving throughput and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the stage speed is controlled at a constant speed in multi-beam writing, then the control is simple and stable, but the throughput decreases in regions with low pattern density due to latency and the dose becomes excessive in regions with high pattern density

Engineering Contradiction:
ImprovethroughputVSAvoidstage speed control complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements variable stage speed control where the stage speed is dynamically adjusted based on the pattern density of different regions. In regions with low pattern density, the stage speed is reduced to minimize latency and improve throughput, while in regions with high pattern density, the stage speed is increased to maintain constant dose and prevent overexposure. This dynamic adjustment resolves the contradiction between maintaining simple constant speed control and achieving high throughput with accurate dose control.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If the irradiation time is increased in regions with low pattern density to correct proximity effect, then the dose accuracy improves, but the writing time increases and throughput decreases

Engineering Contradiction:
Improvedose accuracyVSAvoidthroughput
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent applies local quality by implementing region-specific writing parameters. The writing region is divided into multiple regions with different pattern densities, and each region is assigned optimized irradiation times and stage speeds. In regions with low pattern density where proximity effect correction is needed, longer irradiation times are applied locally, while in regions with high pattern density, shorter irradiation times are used. This localized optimization achieves accurate dose control without uniformly increasing the writing time across the entire wafer, thus maintaining high throughput.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If the stage speed is determined according to the beam with the longest irradiation time, then the dose is controlled accurately, but latency occurs in regions with high pattern density and throughput is not fully achieved

Engineering Contradiction:
Improvedose control accuracyVSAvoidlatency time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent dynamically adjusts stage speed based on real-time pattern density information rather than using a fixed speed determined by the maximum irradiation time. The control system calculates the appropriate stage speed for each region based on its specific pattern density and required irradiation time, allowing the stage to move faster in high-density regions (reducing latency) while maintaining accurate dose control through coordinated beam intensity and timing adjustments.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the throughput performance by optimizing stage speed in regions of high and low pattern densities, reducing latency and improving the overall precision and efficiency of the multi-beam writing process.

Implementation Method 1

write a pattern on the target object with multi-beams of a charged particle beam

Methodology Applied
Scientific EffectCharged particle beam irradiation: Ion Beam

Data Source

PatentUS9934935B2Multi charged particle beam writing apparatus and multi charged particle beam writing method
Publication Date: 2018.04.03 NUFLARE TECH INC
  • US9934935B2 patent drawing
  • US9934935B2 patent drawing
  • US9934935B2 patent drawing

AI summary

A multi charged particle beam writing apparatus includes a maximum irradiation time acquisition processing circuitry to acquire, for each shot of multi-beams, a maximum irradiation time of irradiation time of each of the multi-beams, a unit region writing time calculation processing circuitry to calculate, using the maximum irradiation time for each shot, a unit region writing time by totalizing the maximum irradiation time of each shot of a plurality of times of shots of the multi-beams which irradiate a unit region concerned during stage moving, for each unit region of a plurality of unit regions obtained by dividing a writing region of a target object, a stage speed calculation processing circuitry to calculate speed of the stage for each unit region so that the stage speed becomes variable, by using the unit region writing time and a stage control processing circuitry to variably control the stage speed.