Bearing Remaining Useful Life Prediction Using Feature Extraction

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Solution Overview

Problem

Current methods for predicting the remaining useful life (RUL) of engineering assets like bearings face challenges in distinguishing relevant data from noise, making it difficult to accurately determine when equipment needs replacement, leading to unnecessary replacements or failures.

Innovation Solution

A system and method using condition monitoring data to extract features from vibration signals, calculate correlation coefficients, and train artificial neural networks (ANNs) to predict the RUL, automatically selecting significant input columns and incorporating the Weibull failure rate function to reduce noise, while determining optimal ANN architecture and handling uneven inspection points.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If condition monitoring data with hundreds of columns is used for RUL prediction, then more information is available for analysis, but it becomes difficult to distinguish noise from information and select significant features

Engineering Contradiction:
Improveinformation completenessVSAvoidfeature selection complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent extracts only the significant features from the hundreds of columns in condition monitoring data. It uses correlation analysis and feature selection techniques to identify and extract the most relevant features for RUL prediction, discarding noise and irrelevant information. This extraction process transforms the raw high-dimensional data into a concentrated set of meaningful features that can be effectively used for prediction.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If equipment is replaced based on traditional maintenance schedules, then equipment failure can be prevented, but unnecessary replacements occur and productivity is reduced

Engineering Contradiction:
Improveequipment reliabilityVSAvoidoperational productivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent performs preliminary action by predicting the remaining useful life of equipment before actual failure occurs. It uses condition monitoring data and machine learning models to forecast when equipment will fail, enabling maintenance to be scheduled just in time. This preliminary prediction allows operators to replace equipment only when necessary, avoiding both premature replacement and unexpected failures.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If RUL prediction accuracy is improved by using more data and complex models, then prediction precision increases, but computational complexity and data processing requirements increase

Engineering Contradiction:
ImproveRUL prediction accuracyVSAvoidmodel complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses copying by creating simplified representations of the complex data through feature extraction. Instead of directly processing hundreds of raw data columns, it creates a copy in the form of selected significant features that capture the essential information. This copied feature set can be processed by less complex models while maintaining prediction accuracy, reducing computational burden.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS10410116B2System and method for calculating remaining useful time of objects
Publication Date: 2019.09.10 AVATHON INC
  • US10410116B2 patent drawing
  • US10410116B2 patent drawing
  • US10410116B2 patent drawing

AI summary

An aspect of the present invention is to provide a system and method for predicting the remaining useful time of mechanical components such as bearings. Another aspect of the present invention is to provide a system and method for predicting the remaining useful time of bearings based on available condition monitoring data. Another aspect of the present invention is to provide a system and method for automatically deciding which columns of input information are the most significant for predicting the remaining useful life of bearings. Another aspect of the present invention is to provide a system and method for performing an analysis of both test bearings and training bearings and determining which training bearings are most similar to a given test bearing. Another aspect of the present invention is to provide a system and method for training an artificial neural network.