Raised Source/Drain Oxide TFT Layout for BEOL Contact Resistance

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Solution Overview

Problem

The semiconductor industry faces challenges in miniaturizing transistors further due to high contact resistance between metal and thin film oxide semiconductors, which hampers the integration of thin film transistors (TFTs) in the back-end-of-line (BEOL) for increased areal density and functionality, as current TFTs have insufficient switching speed for core logic tasks.

Innovation Solution

The integration of raised source/drain oxide semiconducting thin film transistors in the BEOL, utilizing a combination of thick Indium-Tin-Oxide (ITO) layers for metallic properties and thin ITO layers for semiconducting properties, along with other oxides like Indium-Gallium-Zinc-Oxide (IGZO), to reduce parasitic resistance and optimize channel performance independently of source/drain design, without the need for doping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If thin film oxide semiconductors are used in TFTs for BEOL integration, then low processing temperature is achieved, but high contact resistance occurs between metal and thin film oxide semiconductors

Engineering Contradiction:
Improveprocessing temperatureVSAvoidcontact resistance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies local quality by using different thicknesses of oxide semiconductor layers in different regions: a first thickness in the channel region and a second thickness (greater than the first) in the source/drain regions. This local variation optimizes both low-temperature processing compatibility and electrical contact performance in respective regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining multiple oxide semiconductor layers with different compositions and thicknesses. The structure includes a first oxide semiconductor layer and a second oxide semiconductor layer with different thicknesses, creating a composite structure that simultaneously achieves low processing temperature and reduced contact resistance.

Inventive Principle:
Principle #40Composite materials

2Area of stationary object

If transistor size is reduced to increase areal density, then chip area is optimized, but switching speed becomes insufficient for core logic tasks

Engineering Contradiction:
Improvechip areaVSAvoidswitching speed
Core Design Contradiction:
Area of stationary objectVSSpeed

Solution Approach 1:

The patent transitions from two-dimensional planar transistors to three-dimensional raised source/drain structures. By raising the source/drain regions above the substrate plane, the invention increases functional volume without proportionally increasing footprint area, thereby maintaining switching performance while improving areal density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes physical parameters by varying the thickness of oxide semiconductor layers in different regions. The channel region has a first thickness optimized for switching speed, while source/drain regions have a greater second thickness optimized for contact properties, allowing simultaneous optimization of both speed and density.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If peripheral transistors are moved from FEOL to BEOL, then valuable chip area is freed in FEOL, but functionality addition at BEOL is limited

Engineering Contradiction:
Improvechip areaVSAvoidfunctionality
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent makes BEOL structures multi-functional by designing raised source/drain TFTs that can simultaneously serve as peripheral devices and core logic elements. The enhanced three-dimensional structure provides sufficient switching performance for core logic tasks, allowing BEOL to perform multiple functions previously restricted to FEOL.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

By moving from planar to raised three-dimensional structures in BEOL, the patent enables peripheral transistors to achieve core logic-level performance. The vertical dimension provides additional functional capability, allowing BEOL devices to handle both peripheral control and core processing tasks.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20230387314A1Raised source/drain oxide semiconducting thin film transistor and methods of making the same
Publication Date: 2023.11.30 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20230387314A1 patent drawing
  • US20230387314A1 patent drawing
  • US20230387314A1 patent drawing

AI summary

A transistor, integrated semiconductor device and methods of making are disclosed. The transistor includes a patterned gate electrode, a dielectric layer located over the patterned gate electrode and a patterned first oxide semiconductor layer comprising a channel region and source/drain regions located on sides of the channel region. The thickness of the source/drain regions is greater than a thickness of the channel region. The transistor also includes contacts located on the patterned first oxide semiconductor layer and connected to the source/drain regions of the patterned first oxide semiconductor layer.