Beta-1,2-Oligoglucan Enzymatic Synthesis With Controlled Polymer Length

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Solution Overview

Problem

Existing methods for producing β-glucans, particularly β-1,2-oligoglucans, face challenges in achieving consistent, reproducible, and cost-effective production due to variations in physicochemical properties and high costs associated with nucleotide-activated donor sugars.

Innovation Solution

A method involving the use of α-D-glucose-1-phosphate (G1P) and beta (β)-glucan-phosphorylase (βGP) to produce 1,2-beta-oligoglucans, with optional inclusion of alpha(α)-glucan-phosphorylase (αGP) and inorganic phosphate, utilizing substrates like maltodextrin, starch, and trehalose, under specific pH conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If commercial β-glucans are produced from cell wall extracts of yeasts, fungi, and plants, then β-glucans can be obtained through extraction processes, but significant variations in physicochemical and functional properties occur including branching pattern, molecular weight distribution, viscosity, and concentration

Engineering Contradiction:
Improveconsistency of physicochemical propertiesVSAvoidcontrol of branching pattern and molecular weight
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent replaces mechanical extraction methods with enzymatic synthesis. Instead of extracting β-glucans from biological sources through physical and chemical extraction processes, the invention uses beta-glucan phosphorylase enzymes to catalyze the formation of β-1,2-glucan polymers from glucose-1-phosphate, providing precise control over molecular structure and properties

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs parameter changes by controlling enzymatic reaction conditions including pH (6.0-7.5), temperature (30-50°C), substrate concentration, and enzyme concentration to produce β-glucans with consistent and reproducible physicochemical properties, eliminating the variability inherent in extraction methods

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If specialized glycosyltransferases are used for the synthesis of β-glucans, then β-glucan production can be achieved, but the high cost of nucleotide-activated donor sugars becomes a serious limitation for commercial exploitation

Engineering Contradiction:
Improvefeasibility of β-glucan synthesisVSAvoidcost of nucleotide-activated donor sugars
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent substitutes expensive nucleotide-activated donor sugars with inexpensive glucose-1-phosphate as the substrate for β-glucan synthesis. This replacement dramatically reduces material costs while maintaining the ability to produce β-glucans through enzymatic catalysis by beta-glucan phosphorylase

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent introduces beta-glucan phosphorylase as an intermediary enzyme that catalyzes the conversion of glucose-1-phosphate to β-1,2-glucan polymers. This enzymatic mediator enables the use of low-cost substrates while achieving controlled synthesis, replacing the need for expensive specialized glycosyltransferases and their required nucleotide donors

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Produces 1,2-beta-oligoglucans with controlled polydispersity, degree of polymerization, and viscosity, offering a digestible and reproducible composition.

Implementation Method 1

contacting α-D-glucose-1-phosphate (G1P) with a beta (β)-glucan-phosphorylase (βGP) to produce 1,2-beta-oligoglucans

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

contacting a substrate with an alpha(α)-glucan-phosphorylase (αGP) in the presence of inorganic phosphate to produce the glucose-1-phosphate

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentUS20260078420A1Compositions and methods for the production of 1,2-beta-oligoglucans
Publication Date: 2026.03.19 CARGILL INC
  • US20260078420A1 patent drawing
  • US20260078420A1 patent drawing
  • US20260078420A1 patent drawing

AI summary

Disclosed herein are compositions and methods for the productions of β-1,2-oligoglucans. Said compositions include glucose-1-phospahte, a prime molecule, and a β-glucan phosphorylase with β-1,2-glucan phosphorylase activity. For example, the βGP with β-1,2-glucan phosphorylase activity may have a sequence at least 70% at least 75%, at least 80%, at least 85%, at least 90%, at least 95%, at least 99%, or 100% identical to at least one of SEQ ID NOs:10, 11, 13, 15, or 16.