Alternating-Tooth Bicycle Chainring for Rough-Terrain Chain Retention

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Solution Overview

Problem

Managing chain engagement and tension on chainrings, especially in geared bicycles riding over rough terrain, is challenging due to severe changes in chain tension and potential frame damage from chainring contact with the chainstay.

Innovation Solution

A solitary chainring design with alternating teeth configurations, including a first group with outboard protrusions and a second group with rectangular cross-sections, and recesses to securely engage the drive chain, enhancing chain guidance and tension management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional chainring design is used, then the structure is simple, but the chain engagement is unreliable under severe tension changes and rough terrain conditions

Engineering Contradiction:
Improvechain engagement reliabilityVSAvoidchainring structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The chainring teeth are divided into two distinct groups: a first group with outboard protrusions and a second group with inboard recesses. This segmentation allows each group to perform a specialized function - the protrusions engage with outer chain links while the recesses engage with inner chain links - thereby improving chain engagement reliability without requiring a completely complex new design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the teeth are given different geometries to optimize local engagement characteristics. The outboard sides of first group teeth have protrusions for engaging outer chain links, while the inboard sides have recesses for engaging inner chain links. This local differentiation of tooth geometry improves chain retention under varying tension conditions

Inventive Principle:
Principle #3Local quality

2Force

If the chainring is allowed to contact the chainstay under high load, then the frame experiences elastic deformation, but this can lead to damage to the frame and chainring

Engineering Contradiction:
Improveload bearing capacityVSAvoidframe and chainring damage
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The alternating tooth configuration with protrusions and recesses creates a more compliant engagement interface that can accommodate frame elastic deformation under high load. The design anticipates frame flexing and provides a chainring geometry that maintains chain engagement even when the frame deforms, preventing damage by allowing controlled movement rather than rigid contact

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Device complexity

If a solitary chainring design is used, then the drivetrain is simplified, but chain tension management becomes challenging over rough terrain

Engineering Contradiction:
Improvedrivetrain complexityVSAvoidchain tension management
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The tooth geometry parameters are specifically designed with alternating patterns of protrusions and recesses. This parameter variation in tooth shape creates natural chain tension management by providing engagement features that accommodate the dynamic tension changes occurring during rough terrain riding, eliminating the need for additional tension management devices

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3072802B1chainring
Publication Date: 2023.01.18 SRAM LLC
  • EP3072802B1 patent drawingFigure 1~2
  • EP3072802B1 patent drawingFigure 3
  • EP3072802B1 patent drawingFigure 4

AI summary

A solitary chainring (50) of a bicycle front crankset for engaging a drive chain, including a plurality of teeth (52) formed about a periphery of the chainring, the plurality of teeth (52) consisting of an even number. The plurality of teeth (52) includes a first group of teeth (58) and a second group of teeth (60) arranged alternatingly between the first group of teeth (58). The first group of teeth (58) and the second group of teeth (60) are equal in number. Each of the first and second group of teeth include an outboard side (54) and an inboard side (56) opposite the outboard side (54) and each tooth of the first group of teeth (58) includes at least a first protrusion on the outboard side (54) thereof and each tooth of the second group of teeth (60) are free of the first protrusions on the outboard side (54) and the inboard side (56).