Bicycle Shift Timing Control Using Cadence and Torque Feedback

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Solution Overview

Problem

Riders of human-powered vehicles often experience shift shock due to improper timing of gear shifts, which can be uncomfortable and is a challenge for inexperienced riders to avoid.

Innovation Solution

A shifting system that includes a controller receiving cadence and driving torque data from sensors to determine a permitted shift timing range, restricting gear shifts within this range to prevent shift shock, and using a map to estimate travel distance and speed for precise timing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If gear shift is performed without cadence control, then shifting operation is simple, but shift shock occurs causing rider discomfort

Engineering Contradiction:
Improveshifting operation simplicityVSAvoidshift shock
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system uses cadence sensors to continuously monitor riding conditions and feeds this information back to the controller, which automatically adjusts shift timing to avoid shift shock. This feedback mechanism eliminates the need for rider skill while preventing harmful shift shock.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The shifting system performs self-adjustment by automatically determining optimal shift timing based on cadence data without requiring rider intervention or skill. The system serves itself by making intelligent decisions about when to shift gears.

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If gear shift timing is controlled based on cadence, then shift shock is prevented, but system complexity increases

Engineering Contradiction:
Improveshift shock preventionVSAvoidcontrol system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical timing mechanisms with electronic cadence sensing and control. Sensors and microcontrollers substitute for mechanical timing devices, reducing mechanical complexity while achieving precise shift timing control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system monitors cadence parameter changes and uses these changes to determine optimal shift timing. By tracking cadence parameter variations, the system automatically identifies when shift shock will occur and prevents it, managing complexity through parameter-based control.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If gear shift is restricted to permitted cadence range, then shift performance is improved, but shifting flexibility is reduced

Engineering Contradiction:
Improveshift performanceVSAvoidshifting flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts the permitted cadence range based on current riding conditions, gear position, and torque requirements. Rather than using fixed cadence limits, the control system adapts the acceptable shift window in real-time, maintaining reliability while preserving flexibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (cadence range limits) based on riding context. By adjusting the permitted cadence range dynamically according to gear selection, torque demands, and riding style, the system maintains both reliability and adaptability.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12151779B2Shifting system for human-powered vehicle
Publication Date: 2024.11.26 SHIMANO INC
  • US12151779B2 patent drawing
  • US12151779B2 patent drawing
  • US12151779B2 patent drawing

AI summary

A shifting system for a human-powered vehicle comprises a controller. The controller is configured to receive a driving torque and a cadence of the human-powered vehicle from at least one sensor. The controller is configured to determine a permitted shift timing based on the driving torque and the cadence. The controller is further configured to control a shift mechanism to perform a gear shift during the permitted shift timing in accordance with a permitted cadence range and a first threshold of the driving torque.