Bicycle Tire Nozzle Structure Preventing Channel Blockage

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Solution Overview

Problem

Conventional tubeless tire structures face issues with airtightness between the tire bead and rim, leading to gas leakage and blockages in the nozzle channel due to burrs and fiber-based anti-puncture liquids, making inflation and pressure measurement difficult.

Innovation Solution

A tire structure with a ring-shaped tire body, a flexible sealing member, and a nozzle where the valve stem's fastening end protrudes from a through hole after inserting into a screw or clearance hole, preventing blockages and ensuring smooth gas flow into the inflating space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If anti-puncture liquid with fibers is used to improve puncture resistance, then the tire's resistance to punctures is enhanced, but the nozzle channel becomes blocked by fibers

Engineering Contradiction:
Improvepuncture resistanceVSAvoidnozzle functionality
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The harmful fibers are extracted or excluded from the nozzle channel area, allowing the anti-puncture liquid to provide puncture resistance without compromising the nozzle's ability to inflate and deflate the tire

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The anti-puncture liquid application is localized to avoid the nozzle channel, or the nozzle channel is designed with different properties (smoother surface, different geometry) to prevent fiber accumulation while maintaining puncture resistance in other areas

Inventive Principle:
Principle #3Local quality

2Ease of operation

If drilling through the lining is performed to create a channel for the nozzle, then the nozzle can communicate with the inflating space, but burrs are created that can block the channel

Engineering Contradiction:
Improvechannel communicationVSAvoidchannel cleanliness
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The nozzle base is designed with a pre-formed hole that provides a clean opening from the start, eliminating the need for post-drilling operations that would create burrs and potential blockages in the channel

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11420473B2Bicycle and tire structure
Publication Date: 2022.08.23 GIANT MANUFACTURING CO LTD
  • US11420473B2 patent drawing
  • US11420473B2 patent drawing
  • US11420473B2 patent drawing

AI summary

A tire structure disposed at a rim is provided. The tire structure includes a tire body, a flexible sealing member and a nozzle. The tire body is ring-shaped and includes a groove and two beads. The flexible sealing member is connected to the tire body to form an inflating space with the groove, and the flexible sealing member includes a through hole. The nozzle is disposed at the flexible sealing member. The nozzle includes a base and a valve stem. The base includes a screw hole and is disposed at a far side of the flexible sealing member. The screw hole corresponds to the through hole. The valve stem includes a fastening end and an inflating channel. The fastening end is configured to insert into the screw hole, and the inflating channel is configured to allow the gas to pass therethrough.