Bidirectional Light-Emitting Component Assembly for Stable Luminance

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Solution Overview

Problem

Existing display devices face challenges in assembling light-emitting components in multiple directions due to symmetry and electrical connectivity issues, leading to potential defects and reduced luminance.

Innovation Solution

A light-emitting component design featuring two light-emitting elements with opposite stacking orders and a bonding layer that allows for symmetrical assembly in any direction, facilitating electrical connection and enhancing luminance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If light-emitting components are assembled in a fixed direction to ensure proper electrical connection, then electrical connectivity is improved, but assembly flexibility and manufacturing efficiency deteriorate

Engineering Contradiction:
Improveelectrical connectivityVSAvoidassembly direction flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies asymmetry by designing the light-emitting component with an asymmetric structure where the first electrode and second electrode are positioned at opposite ends of the semiconductor layer. This asymmetric electrode arrangement allows the component to be assembled in multiple directions while maintaining proper electrical connection, as the asymmetric design creates a unique orientation that can be easily identified and connected during assembly, thereby improving both electrical connectivity and assembly flexibility

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent employs inversion by creating a light-emitting component structure where the stacking order of layers can be inverted while maintaining functionality. The component is designed such that whether assembled in the original orientation or inverted, the electrical connection remains proper, allowing assembly in two directions without compromising electrical connectivity or manufacturing efficiency

Inventive Principle:
Principle #13The other way round (Inversion)

2Illumination intensity

If multiple light-emitting elements are stacked to increase luminance, then luminance is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
ImproveluminanceVSAvoidstacking structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent merges multiple light-emitting elements into a single integrated component structure where first and second light-emitting elements are stacked and bonded together. This merging approach increases luminance by combining multiple light sources while simplifying the overall device structure through the bonding layer integration, reducing manufacturing complexity compared to separate assembled components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes vertical stacking in the third dimension to increase luminance by stacking multiple light-emitting elements one above another. This dimensional approach allows multiple light sources to be integrated in a compact vertical arrangement, increasing luminance output without significantly increasing the horizontal footprint or overall device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If light-emitting components are designed with specific stacking order to ensure proper function, then device performance is improved, but assembly difficulty and potential breakage increase

Engineering Contradiction:
Improvedevice performanceVSAvoidassembly difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The asymmetric electrode design creates a naturally identifiable orientation for the light-emitting component, allowing workers to assemble the component in the correct orientation without complex alignment procedures. The asymmetric structure maintains proper device performance while significantly easing assembly by providing visual and structural cues for correct placement

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The component is designed to function properly in both original and inverted orientations, allowing assembly in two directions without compromising device performance. This inversion capability reduces assembly difficulty by eliminating the need for precise orientation control during manufacturing, thereby reducing assembly time and potential breakage

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables high luminance and improved assembly flexibility, reduces defects, and minimizes breakage during assembly, while allowing for low power consumption and reduced production energy.

Implementation Method 1

a bonding layer disposed between the first light-emitting element and the second light-emitting element

Methodology Applied
Scientific EffectBonding: Adhesive

Data Source

PatentUS20250273636A1Light-emitting component and display device including the same
Publication Date: 2025.08.28 LG DISPLAY CO LTD
  • US20250273636A1 patent drawing
  • US20250273636A1 patent drawing
  • US20250273636A1 patent drawing

AI summary

Disclosed are a light-emitting component and a display device including the same. The light-emitting component includes a first light-emitting element, a second light-emitting element, and a bonding layer between the first and second light-emitting elements. The first and second light-emitting elements each have a first electrode, a first semiconductor layer, an active layer, a second semiconductor layer, and a second electrode are sequentially stacked, and in which the order in which the first electrode, the first semiconductor layer, the active layer, the second semiconductor layer, and the second electrode of the first light-emitting element are stacked and the order in which the first electrode, the first semiconductor layer, the active layer, the second semiconductor layer, and the second electrode of the second light-emitting element are stacked are opposite to each other. Therefore, the light-emitting elements may be autonomously assembled in two directions.