Bioabsorbable Coating for In-Vivo Sensor Sterilization Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In-vivo sensors face challenges in sterilization due to unstable thin organic films and fouling over time, despite non-fouling coatings, which affect their functionality and longevity.

Innovation Solution

A bioabsorbable polymeric coating is applied to protect the sensor surface during sterilization and implantation, desorbing at controlled times to expose the sensing surface to the biological environment, allowing for controlled introduction and prolonged functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a thin organic film is used as the sensing surface, then the sensor can detect analytes effectively, but the film becomes unstable during sterilization and degrades over time

Engineering Contradiction:
Improveanalyte detection capabilityVSAvoidsterilization stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The sensing surface is segmented into two distinct layers: a stable inorganic substrate layer that provides sterilization resistance, and a thin organic sensing film layer that provides analyte detection capability. This segmentation allows each layer to perform its specialized function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inorganic substrate layer is prepared in advance with surface properties that resist sterilization degradation. This preliminary preparation of the substrate creates a stable foundation that protects the organic sensing film during subsequent sterilization processes, preventing the film from degrading before it is needed for sensing.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If non-fouling compounds are added to prevent nonspecific binding, then sensor selectivity improves, but the sensor still experiences fouling over time affecting functionality

Engineering Contradiction:
Improvesensor selectivityVSAvoidfunctional longevity
Core Design Contradiction:
Measurement precisionVSDuration of action of stationary object

Solution Approach 1:

The invention changes the fundamental parameter of the substrate material from organic to inorganic, which fundamentally alters the surface properties. This parameter change creates a permanently stable surface that resists fouling accumulation over time, complementing the non-fouling compounds and extending the sensor's functional longevity while maintaining selectivity.

Inventive Principle:
Principle #35Parameter changes

3Loss of time

If the sensing surface is exposed immediately after fabrication, then the sensor can begin monitoring, but the sensor is vulnerable to fouling and degradation during implantation

Engineering Contradiction:
Improvemonitoring start timeVSAvoidsensor protection during implantation
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The inorganic substrate layer is prepared in advance with protective surface properties before the organic sensing film is applied. This preliminary preparation creates a protected foundation that shields the sensing surface during implantation and initial deployment, allowing the sensor to begin monitoring sooner while maintaining reliability during the vulnerable implantation period.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bioabsorbable coating enables effective sterilization, protects the sensor during implantation, and extends the sensor's functional lifetime by exposing the sensing surface at predetermined times, mitigating fouling and enabling staggered sensor activation for continuous monitoring.

Implementation Method 1

coating the sensing surface of the sensor with a bioabsorbable polymeric coating including a bioabsorbable polymer; wherein the bioabsorbable polymeric coating is configured to protect the in-vivo sensor until needed for implantation

Methodology Applied
Scientific EffectBioabsorbable polymer desorption: Desorption

Data Source

PatentUS11712712B2Controlled exposure of in-vivo sensors
Publication Date: 2023.08.01 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11712712B2 patent drawing
  • US11712712B2 patent drawing
  • US11712712B2 patent drawing

AI summary

A method of protecting an in-vivo sensor includes forming a sensing surface on a surface of the in-vivo sensor, the sensing surface including a functionalized monolayer that will bind to an analyte of interest; and coating the sensing surface of the sensor with a bioabsorbable polymeric coating including a bioabsorbable polymer; wherein the bioabsorbable polymeric coating is configured to protect the in-vivo sensor until needed for implantation.