Bipolar HVDC Power Distribution Transient Suppression

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Solution Overview

Problem

Aircraft electrical power systems with high-voltage DC sources face challenges in fault mitigation and transient suppression due to the limitations of electromechanical switches, which can lead to damage and electromagnetic interference, especially with bipolar high-voltage DC systems operating at voltages like ±270 VDC.

Innovation Solution

The implementation of a bipolar high-voltage DC electrical power distribution system using solid-state power controllers (SSPCs) with transient suppression components to coordinate the switching of positive and negative feeds, limiting current flow during transient events and providing protection against faults and arc faults.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electromechanical switches are used to protect against fault conditions, then the system can de-energize the feed line, but the switching components suffer from contact degradation and electromagnetic interference

Engineering Contradiction:
Improvefault protection capabilityVSAvoidelectromagnetic interference and contact degradation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces electromechanical switches with solid-state power controllers that use semiconductor devices (such as MOSFETs or IGBTs) to switch the bipolar high-voltage DC power. This substitution eliminates the mechanical contacts that generate arcs and electromagnetic interference, while maintaining the fault protection capability through electronic switching and monitoring circuits.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Power

If bipolar high-voltage DC power is used to increase power delivery capability, then the system can provide higher power, but transient events can cause damaging current flow

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidtransient current damage
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent incorporates transient suppression circuits and monitoring systems that are pre-configured in the bipolar high-voltage DC power system. These circuits continuously monitor for transient conditions and are ready to activate immediately when a transient event is detected, limiting current flow before damage can occur to the solid-state power controllers or connected equipment.

Inventive Principle:
Principle #10Preliminary action

3Object-generated harmful factors

If solid-state power controllers are used to eliminate electromagnetic interference, then the system reduces EMI, but the switching components are vulnerable to transient current damage

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidvulnerability to transient damage
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent integrates transient suppression circuits and protective devices (such as snubber circuits, varistors, or transient voltage suppressors) in parallel with the solid-state power controllers. These protective elements act as a cushion against transient current spikes, absorbing or limiting the energy of transient events before they can damage the solid-state switching components, thereby maintaining both low EMI and high reliability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables fast and reliable protection against faults and transient events, reducing the risk of damage to switching components and minimizing electromagnetic interference, while ensuring efficient power distribution and safety in high-voltage DC systems.

Implementation Method 1

The transient suppression component is configured to limit current flowing through the first or the second subset of the set of switching components when the first and the second subsets are not in the same state

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a bipolar high voltage direct current source component with a positive voltage lead and a negative voltage lead

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS10027317B2Systems, methods, and devices for bipolar high voltage direct current electrical power distribution
Publication Date: 2018.07.17 GE AVIATION SYST LTD
  • US10027317B2 patent drawing
  • US10027317B2 patent drawing
  • US10027317B2 patent drawing

AI summary

Systems, methods and devices for aircraft power distribution include a bipolar high voltage direct current source component; an electrical loading component capable of drawing electrical power from the bipolar high voltage direct current source component; a set of switching components configured to selectively couple power from the bipolar high voltage DC source component to the electrical loading; and a transient suppression component. The transient suppression component is configured to limit current flowing through the first or the second subset of the set of switching components when the first and the second subsets are not in the same state.