BIST Leakage Detection Circuit for IC I/O Soft Failures

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Solution Overview

Problem

Integrated circuit (IC) devices are vulnerable to plasma-induced damage (PID) and electrostatic discharge (ESD) during fabrication, leading to both hard and soft failures, with existing BIST circuits unable to effectively detect small leakage currents associated with soft failures.

Innovation Solution

A BIST circuit with a serial circuit comprising transistors and a resistor, configured to detect leakage currents by controlling a switch to generate a reference current, and a detection assist circuit to quickly change voltage levels, enabling detection of sub-microampere leakage currents and reducing process-voltage-temperature variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing BIST circuits are used, then hard failures can be detected, but soft failures with small leakage currents cannot be effectively detected

Engineering Contradiction:
Improveleakage current detection sensitivityVSAvoidsoft failure detection capability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the electrical parameters of the BIST circuit by introducing a high-impedance current source and adjustable gain amplifier, enabling the circuit to detect sub-microampere leakage currents that indicate soft failures, thereby improving measurement precision without compromising reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an intermediary high-impedance current source between the test node and detection circuitry, which acts as a mediator to amplify small leakage currents while blocking larger normal operating currents, enabling effective soft failure detection

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If BIST circuit is made more sensitive to detect sub-microampere leakage currents, then soft failure detection improves, but the circuit becomes more complex

Engineering Contradiction:
Improveleakage current detection thresholdVSAvoidBIST circuit structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the BIST circuit into distinct functional blocks: a high-impedance current source stage, an adjustable gain amplifier stage, and a detection logic stage. This segmentation allows each block to be optimized independently for sensitivity while maintaining overall circuit manageability and reducing effective complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements self-service through automatic gain control and calibration mechanisms within the BIST circuit, where the circuit automatically adjusts its sensitivity parameters and compensates for variations, reducing the need for external calibration and simplifying the overall system complexity

Inventive Principle:
Principle #25Self-service

3Area of stationary object

If BIST circuit is embedded in advanced packages, then space efficiency improves, but process-voltage-temperature variations affect performance

Engineering Contradiction:
ImproveBIST circuit footprintVSAvoidPVT variation sensitivity
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent incorporates feedback mechanisms where the BIST circuit continuously monitors its own operating conditions and adjusts its parameters to compensate for PVT variations. This feedback loop maintains stable detection thresholds and sensitivity across process, voltage, and temperature changes, ensuring reliable operation when embedded in advanced packages

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements dynamic adaptation by making the BIST circuit parameters adjustable and responsive to changing operating conditions. The circuit dynamically adjusts gain, threshold voltages, and timing parameters to maintain optimal performance across varying PVT conditions, transforming a static circuit into a dynamically adaptive system

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20260063708A1Built-in self-test (BIST) circuit, integrated circuit device and method
Publication Date: 2026.03.05 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20260063708A1 patent drawing
  • US20260063708A1 patent drawing
  • US20260063708A1 patent drawing

AI summary

A built-in self-test (BIST) circuit includes a first switch, a first resistor, at least one first transistor, and a control circuit. The first switch, the first resistor and the at least one first transistor are coupled in series between a first power supply terminal of a first power supply voltage and an input/output (I/O) terminal of an I/O circuit. The control circuit is configured to, in a first BIST operation, close the first switch and, while the first switch is being closed, detect a first leakage current between the I/O terminal and a second power supply terminal of a second power supply voltage different from the first power supply voltage.