BJT ESD Clamp Breakdown Voltage Control via Collector Segmentation

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Solution Overview

Problem

Bipolar junction devices, such as BSCRs and BJTs, face challenges in high-speed output circuits due to the difficulty in tailoring breakdown voltage to specific needs, as the subcollector's heavy doping results in inadequate turn-on voltages during both normal operation and electrostatic discharge events.

Innovation Solution

The method involves controlling breakdown voltage by increasing the distance between the BJT emitter and collector through partial blocking of the n-collector, reducing the number of charge carriers available for avalanche multiplication, and offsetting the p-base doping to achieve tailored DC voltage tolerance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the subcollector is heavily doped to provide short rise times for high speed operation, then the rise time is reduced, but the turn-on voltage becomes too low during normal operation and too high during ESD events

Engineering Contradiction:
Improverise timeVSAvoidturn-on voltage
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The collector region is segmented into two distinct parts: a lightly-doped first collector region and a heavily-doped second collector region (subcollector). This segmentation allows the first region to provide high breakdown voltage during normal operation while the second region maintains fast rise times for high-speed operation. The emitter selectively couples to both regions, enabling different operational modes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different doping concentrations are applied to different spatial locations within the collector region. The first collector region has a first doping concentration optimized for breakdown voltage, while the second collector region (subcollector) has a second doping concentration optimized for carrier collection speed. This local quality differentiation resolves the contradiction between speed and voltage control.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If dynamic coupling is used to turn on the device, then the device can respond to dV/dt, but the turn-on voltage is either too low during normal operation or too high during ESD events

Engineering Contradiction:
ImprovedV/dt sensitivityVSAvoidturn-on voltage
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The collector is divided into two regions with different doping levels that work together to provide both dV/dt sensitivity and controlled turn-on voltage. The lightly-doped first collector region provides the breakdown characteristic for voltage control, while the heavily-doped second collector region provides fast carrier collection for dV/dt response.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The collector structure uses a composite doping profile combining two different doping concentrations in specific spatial arrangements. This composite structure integrates the beneficial properties of both lightly-doped (high breakdown voltage) and heavily-doped (fast response) regions into a single functional unit.

Inventive Principle:
Principle #40Composite materials

3Reliability

If the distance between emitter and collector is increased to increase breakdown voltage, then the breakdown voltage increases, but the device complexity increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of uniformly increasing the emitter-collector distance, the invention applies local quality differentiation by creating two distinct collector regions with different doping concentrations. The lightly-doped first collector region effectively increases the breakdown voltage without requiring a large physical distance, while the heavily-doped second region maintains compact device dimensions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively adjusts the breakdown voltage, enhancing the devices' ability to handle varying voltage requirements, ensuring proper operation during both normal conditions and electrostatic discharge events.

Implementation Method 1

This invention relies on avalanche breakdown rather than dynamic coupling to control the breakdown voltage of the BJT or BSCR device

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Implementation Method 2

reducing the number of charge carriers available for avalanche multiplication

Methodology Applied
Scientific EffectCharge carrier reduction:

Data Source

PatentUS7714355B1Method of controlling the breakdown voltage of BSCRs and BJT clamps
Publication Date: 2010.05.11 NAT SEMICON CORP
  • US7714355B1 patent drawing
  • US7714355B1 patent drawing
  • US7714355B1 patent drawing

AI summary

In a BSCR or BJT ESD clamp, the breakdown voltage and DC voltage tolerance are controlled by controlling the size of the collector of the BJT device by masking part of the collector.