Wind Turbine Blade Actuation via Magnetorheological Fluid

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Solution Overview

Problem

Conventional wind turbine blade actuation mechanisms, such as electrical drives and hydraulic systems, are heavy, power-intensive, and unable to perform local morphing or flapping functions effectively, limiting their ability to reduce structural and aerodynamic loads efficiently.

Innovation Solution

A wind turbine blade actuation system utilizing shape memory alloy (SMA) actuators, integrated with a thermal actuation component and coupling components, allows for passive aeroelastic tailoring and pitch control by changing the mechanical properties of SMAs in response to thermal conditions, enabling efficient load reduction and improved performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional actuation mechanisms (electrical drives, hydraulic, pneumatic drives) are used for wind turbine blade control, then pitch control of complete blade can be achieved, but the mechanisms are heavy and require additional power supply accessories creating mass/weight penalties

Engineering Contradiction:
Improvepitch control capabilityVSAvoidactuator mass
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent replaces conventional mechanical actuation mechanisms (electrical drives, hydraulic systems, pneumatic drives) with a magnetorheological fluid-based actuation system. The magnetorheological fluid changes its rheological properties in response to magnetic fields, enabling blade morphing and pitch control without heavy mechanical components, power supplies, or complex mechanical linkages.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes changes in the rheological parameters of magnetorheological fluid (viscosity, yield stress) in response to applied magnetic field strength. By varying the magnetic field parameters, the fluid's mechanical properties change, enabling continuous control of blade pitch and morphology without physical moving parts in the fluid itself.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional actuation mechanisms are used for wind turbine blade control, then pitch control can be performed, but additional power supply accessories are required creating complexities

Engineering Contradiction:
Improvepitch control capabilityVSAvoidpower supply accessories
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical actuation mechanisms (electrical drives, hydraulic systems, pneumatic drives) with a magnetorheological fluid-based actuation system. The magnetorheological fluid changes its rheological properties in response to magnetic fields, enabling blade morphing and pitch control without heavy mechanical components, power supplies, or complex mechanical linkages.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes the need for complex power supply accessories, mechanical linkages, and moving parts from the actuation system. Only a magnetic field generation system remains, which can be integrated into the blade structure itself, significantly simplifying the overall system architecture.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If SMA torque tube is used to change tip incidence, then actuation function is achieved, but costs are very high and thermal activation time is long

Engineering Contradiction:
Improveactuation functionVSAvoidthermal activation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces thermal-based SMA actuation with magnetic field-based magnetorheological fluid actuation. Magnetic field activation is nearly instantaneous compared to thermal diffusion processes, enabling rapid blade pitch changes and response to varying wind conditions without the time delays inherent in thermal activation of shape memory alloys.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes changes in the rheological parameters of magnetorheological fluid (viscosity, yield stress) in response to applied magnetic field strength. By varying the magnetic field parameters, the fluid's mechanical properties change, enabling continuous control of blade pitch and morphology without physical moving parts in the fluid itself.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SMA-based actuation system provides lightweight, high-power-density, and reliable control of wind turbine blade loads, reducing structural and aerodynamic stresses while avoiding the mass penalties and high costs associated with traditional actuation methods.

Implementation Method 1

The thermal actuation component comprises at least one shape memory alloy (SMA) actuator actuated in response to a change in thermal conditions so as to provide for aeroelastic tailoring and pitch control to the wind turbine blade

Methodology Applied
Scientific EffectShape memory alloy (SMA) effect: Shape Memory Alloy

Data Source

PatentUS10626846B2System for wind turbine blade actuation
Publication Date: 2020.04.21 GE INFRASTRUCTURE TECH LLC
  • US10626846B2 patent drawing
  • US10626846B2 patent drawing
  • US10626846B2 patent drawing

AI summary

A wind turbine blade includes a first blade segment and a second blade segment extending in opposite directions from a chord-wise joint. Each of the blade segments having a pressure side shell member, a suction side shell member. The blade further including a coupling component extending spanwise and structurally connecting the first blade segment and the second blade segment. A thermal actuation component is coupled to the coupling component and passively actuated in response to a change in thermal conditions so as to provide for aeroelastic tailoring and pitch control to the wind turbine blade.