Bone Staple Delivery Lever Mechanism for Compression Retention

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Solution Overview

Problem

Existing bone staple delivery devices lack a mechanism to securely maintain the clamped position of bone staples during insertion into bone fractures, leading to potential loss of compression force if the device is not continuously held by the operator.

Innovation Solution

A bone staple delivery device with a lever-actuator mechanism that includes a lever-handle and lever-head, allowing for secure clamping and retention of the staple even when the operator releases their grip, using a combination of rotational and translational motions to align lever faces and leverage the staple's elastic memory for stable closure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the operator continuously holds the lever-actuator in the rotated position, then the staple remains clamped and compression force is maintained, but the operator must maintain continuous manual force which reduces ease of operation and increases operator fatigue

Engineering Contradiction:
Improvemaintenance of compression forceVSAvoidcontinuous operator grip requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The planar distal end face of the lever-handle and the planar proximal end face of the lever-head are configured to come into parallel alignment facing one another when the lever-handle is rotated to the clamped position. This parallel alignment creates a mechanical configuration that prevents the lever-handle from rotating back in the opposite direction, thereby preliminarily counteracting any tendency for the clamped position to be lost and maintaining compression force without continuous operator input

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The device structure itself provides the retention function through the parallel alignment of the planar end faces. Once the operator rotates the lever-handle to clamp the staple, the mechanical configuration automatically maintains this position without requiring the operator to continue applying force. The device serves itself by using its own structure to prevent reverse rotation and maintain the clamped state

Inventive Principle:
Principle #25Self-service

2Ease of operation

If the lever-handle is designed with only an arcuate distal end face, then the lever-head can be moved distally to close the staple clamp, but the lever-handle would be able to rotate back in the opposite direction upon removal of closure force, causing loss of clamping position

Engineering Contradiction:
Improvelever-handle rotation freedomVSAvoidretention of clamped position
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The distal end face of the lever-handle is designed with asymmetric geometry, comprising both an arcuate distal end face and a planar distal end face. The arcuate portion allows the lever-handle to rotate freely in the closure direction to move the lever-head distally and close the staple clamp. The planar portion, when aligned parallel to the planar proximal end face of the lever-head, creates a mechanical stop that prevents rotation in the opposite direction, thereby retaining the clamped position

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The arcuate distal end face of the lever-handle provides a curved surface that facilitates smooth rotational motion during the clamping action, allowing the lever-head to move distally along a curved path. This curvature enables ease of operation during the closing motion while the transition to the planar distal end face provides the directional constraint to prevent reverse rotation

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures the staple remains clamped and compressed against bone segments during insertion, maintaining fracture closure without continuous operator force, enhancing the stability and efficiency of bone fracture repair.

Implementation Method 1

The bone staple delivery device comprises an elongated platform and a lever-actuator. The platform and the lever-actuator form a staple clamp to clamp a bone staple. The lever-actuator has a lever-handle and a lever-head, with the lever-handle rotatable relative to the platform

Methodology Applied
Scientific EffectLever mechanism: Lever

Implementation Method 2

the arcuate distal end face of the lever-handle contacts the planar proximal end face of the lever-head and moves the lever-head distally relative to the platform to close the staple clamp on the staple

Methodology Applied
Scientific EffectCam mechanism: Cam

Implementation Method 3

When the staple is released from the delivery device, the elastic memory force of the staple causes the legs to elastically recover towards one another. The force associated with the staple legs being urged back towards one another due to elastic memory provides the compression force which urges the adjacent bone segments on each side of the fracture towards one another

Methodology Applied
Scientific EffectElastic memory: Elasticity

Data Source

PatentUS20250241641A1Bone staple delivery devices, bone staples and methods of use thereof
Publication Date: 2025.07.31 PRIMO MEDICAL GROUP INC
  • US20250241641A1 patent drawing
  • US20250241641A1 patent drawing
  • US20250241641A1 patent drawing

AI summary

The present disclosure provides bone/wound staple delivery devices. The staple delivery devices are configured to allow a user to prepare a staple for delivery into a patient, and also to hold the staple such that, even if the staple delivery device is no longer held by the operator, the staple will remain clamped and splayed for insertion into a bone.