Boost Converter PFM Control Above Audible Buzz Threshold

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Solution Overview

Problem

Switching-mode power supplies (SMPS) generate audible buzz and degrade signal-to-noise ratio (SNR) due to pulse frequency modulation (PFM) frequencies lower than 20 KHz, which are not effectively addressed by existing closed-loop control methods that are complex, large, and slow.

Innovation Solution

A method and apparatus that modify the PFM frequency of a boost converter to operate above the audio-frequency threshold by selectively skipping switching pulses, using a control circuit to adjust the switching frequency and regulate output voltage with a dummy current, reducing audible noise and improving SNR.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If PFM is used to reduce switching loss at light load, then efficiency is improved, but audible noise increases due to frequency dropping below 20 KHz

Engineering Contradiction:
Improveswitching lossVSAvoidaudible noise
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent applies periodic action by using pulse frequency modulation to vary the switching frequency of the power stage. At light load conditions, the PFM controller reduces the switching frequency to skip pulses and minimize switching losses. However, when the frequency approaches the audible range (20 KHz), the system periodically switches between PFM and PWM modes to maintain frequency above the audible threshold, thereby reducing audible noise while preserving efficiency benefits during light load operation.

Inventive Principle:
Principle #19Periodic action

2Object-generated harmful factors

If closed-loop control is used to regulate PFM frequency, then audible noise is reduced, but device complexity and chip area increase

Engineering Contradiction:
Improveaudible noiseVSAvoidcontrol circuit complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent implements self-service by using a simple frequency detection circuit that automatically monitors the PFM frequency and triggers a mode switch when the frequency approaches the audible threshold. The system self-regulates by comparing the detected frequency with a reference threshold and automatically transitioning to PWM mode without requiring complex external control loops, thereby reducing audible noise while minimizing additional circuit complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs feedback by incorporating a frequency detection circuit that continuously monitors the switching frequency and provides feedback to the control logic. When the detected frequency indicates that the PFM frequency is approaching the audible range, the feedback mechanism triggers a mode transition to PWM. This simple feedback loop effectively reduces audible noise without requiring complex control algorithms or large chip areas.

Inventive Principle:
Principle #23Feedback

3Object-generated harmful factors

If closed-loop control is used to regulate PFM frequency, then audible noise is reduced, but control speed decreases

Engineering Contradiction:
Improveaudible noiseVSAvoidcontrol speed
Core Design Contradiction:
Object-generated harmful factorsVSSpeed

Solution Approach 1:

The patent applies preliminary action by pre-setting a frequency threshold reference value that represents the audible noise boundary. The frequency detection circuit continuously compares the actual PFM frequency against this pre-established threshold. When the detected frequency approaches the predetermined threshold, the system proactively switches to PWM mode before audible noise can significantly degrade performance. This preliminary action approach enables fast response without requiring complex real-time regulation loops.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12438441B2Method and apparatus for reducing audible buzz from a switching-mode power supply
Publication Date: 2025.10.07 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US12438441B2 patent drawing
  • US12438441B2 patent drawing
  • US12438441B2 patent drawing

AI summary

An apparatus of the subject technology includes a circuit to switch a first current based on a switching frequency and generate an output voltage, and a first circuit coupled to the circuit to adjust the switching frequency through changing a frequency of the circuit to a value higher than a threshold.