Bootstrap Switching Circuit for Synchronous Series Switch Control

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Solution Overview

Problem

Switching power supply apparatuses with bootstrap circuits face challenges in maintaining high voltage for simultaneous on/off control of series-connected switching elements, leading to potential overvoltage and element breakdown.

Innovation Solution

A switching circuit apparatus connected to first and second DC voltage sources, featuring a configuration with capacitors, diodes, and Zener diodes that allows for synchronous control of switching elements by managing voltage and current flow, ensuring appropriate power supply and reverse bias voltage application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If multiple switching elements are connected in series to operate at high voltage, then the withstand voltage performance is improved, but the bootstrap circuit cannot maintain sufficiently high voltage to operate the drive circuit, causing inability to simultaneously turn on switching elements and potential overvoltage breakdown

Engineering Contradiction:
Improvewithstand voltage performanceVSAvoidsynchronous switching reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent divides the single bootstrap capacitor into multiple separate bootstrap capacitors (first bootstrap capacitor and second bootstrap capacitor), each associated with a specific switching element. This segmentation allows each capacitor to independently maintain the required voltage for its corresponding switching element's drive circuit, enabling reliable synchronous operation while maintaining high voltage capability through series connection of the switching elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces transfer capacitors (first transfer capacitor and second transfer capacitor) as intermediary elements that facilitate voltage transfer between the bootstrap capacitors and the drive circuits. These transfer capacitors act as mediators to ensure that each drive circuit receives the necessary high voltage from its corresponding bootstrap capacitor, enabling simultaneous turn-on of series-connected switching elements without overvoltage breakdown.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a single bootstrap capacitor is used to control series-connected switching elements, then the circuit complexity is reduced, but the voltage cannot be maintained sufficiently high for simultaneous on/off control, leading to potential element breakdown

Engineering Contradiction:
Improvebootstrap circuit complexityVSAvoidvoltage maintenance capability
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The single bootstrap capacitor is segmented into multiple bootstrap capacitors, each dedicated to a specific switching element. Although this increases the number of components, it enables each capacitor to maintain the required voltage level independently, ensuring that the drive circuits for series-connected switching elements receive sufficient voltage for simultaneous operation without element breakdown.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements preliminary charging of each bootstrap capacitor through dedicated charging circuits before the switching elements are operated. This preliminary action ensures that each bootstrap capacitor is pre-charged to the necessary voltage level, enabling the drive circuits to immediately control the switching elements simultaneously when required, without voltage dropout or element breakdown.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If switching elements are controlled to turn on simultaneously, then the efficiency is improved, but the bootstrap circuit cannot provide sufficient voltage, causing one switching element to break due to overvoltage

Engineering Contradiction:
Improveswitching efficiencyVSAvoidovervoltage damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

By segmenting the bootstrap capacitor into multiple independent capacitors, each associated with a specific switching element, the patent ensures that each switching element has dedicated voltage support during simultaneous turn-on. This segmentation prevents overvoltage conditions that would occur with a single shared capacitor, thereby enabling efficient simultaneous switching without element breakdown.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements prior cushioning by pre-charging each bootstrap capacitor to the necessary voltage level before the switching elements are operated. This preliminary voltage preparation cushions against voltage drops that would occur during simultaneous turn-on, preventing overvoltage stress on the switching elements while maintaining high switching efficiency.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simultaneous on/off control of multiple switching elements without overvoltage, enhancing withstand voltage performance and efficiency while reducing costs by relaxing requirements on switching elements.

Implementation Method 1

The first capacitor C1 is connected to the first node N1, and applies a power supply voltage for the first drive circuit DRV1 to the first drive circuit DRV1

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The second capacitor C2 is connected to a negative electrode of the second DC voltage source E1 and to the second terminal P2, and applies a power supply voltage for the second drive circuit DRV2 to the second drive circuit DRV2

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

The first diode D1 is connected between a positive electrode of the second DC voltage source E1 and the first capacitor C1, and allows a current to flow from the second DC voltage source to the first capacitor C1

Methodology Applied
Scientific EffectDiode rectification: Diode

Implementation Method 4

The second diode D2 is connected between a positive electrode of the second DC voltage source E1 and the second capacitor C2, and allows a current to flow from the second DC voltage source to the second capacitor C2

Methodology Applied
Scientific EffectDiode rectification: Diode

Implementation Method 5

The first series circuit includes a first resistor R1 and a first Zener diode ZD1 connected in series between the first terminal P1 and the first node N1, the first resistor R1 and the first Zener diode ZD1 being connected via a second node N2, the first resistor R1 and the first Zener diode ZD1 being connected in parallel with the first switching element Q1, the first series circuit being connected such that a reverse bias voltage is applied from the first terminal P1 to the first Zener diode ZD1 via the first resistor R1

Methodology Applied
Scientific EffectZener breakdown: Diode

Data Source

PatentUS12160230B2Switching circuit apparatus capable of controlling multiple switching elements to synchronously turn on and off with bootstrap circuit
Publication Date: 2024.12.03 OMRON CORP
  • US12160230B2 patent drawing
  • US12160230B2 patent drawing
  • US12160230B2 patent drawing

AI summary

In a switching circuit apparatus, first and second capacitors apply power supply voltages to first and second drive circuits. First and second diodes are connected such that currents flow from a DC voltage source to the first and second capacitors. A resistor and a Zener diode are connected in series between a terminal and a node, such that a reverse bias voltage is applied from the terminal to the Zener diode via the resistor. A third diode is connected such that a current flows to the first capacitor from a node (N2) between the resistor and the Zener diode.