Airplane Brake Actuator In Situ Maintenance via Movable Support

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Solution Overview

Problem

Existing airplane brake-and-wheel assemblies with modular electromechanical actuators are difficult to maintain in situ due to limited space, requiring disassembly of the entire brake-and-wheel assembly, which complicates actuator replacement and necessitates removing the wheel and stack of disks.

Innovation Solution

The design of the landing gear and brake-and-wheel assembly allows for individual actuator removal without disassembling the wheel or stack of disks, featuring a support structure that enables actuators to be moved from an operating to a disassembly position within the assembly, and a disassembly trajectory perpendicular to the wheel's axis, facilitating in situ maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If actuators are disposed directly facing the landing gear structure to apply pressure to the stack of disks, then the braking function is achieved, but the actuators cannot be removed individually without removing the wheel and brake assembly

Engineering Contradiction:
Improveactuator removal easeVSAvoiddisassembly complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The support structure is divided into a fixed portion and a movable portion, allowing the actuator to be accessed through selective movement of the movable portion without requiring complete disassembly of the brake assembly

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The actuator removal path is changed from a linear path blocked by the wheel to a multi-dimensional path involving movement of the support structure, enabling access to actuators from different spatial directions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the space between the torque-takeup structure and landing gear is reduced, then the compactness of the assembly is improved, but the actuators become inaccessible for removal

Engineering Contradiction:
Improveassembly volumeVSAvoidactuator accessibility
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The support structure transitions from a static configuration to a dynamic one where the movable portion can be shifted to create access paths, enabling compact design while maintaining serviceability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The movable support portion acts as an intermediary element that can be temporarily repositioned to facilitate actuator removal, then returned to its original position to maintain compact assembly

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the wheel and brake assembly must be removed to access actuators, then complete maintenance can be performed, but the maintenance process becomes complex and time-consuming

Engineering Contradiction:
Improvemaintenance completenessVSAvoidmaintenance time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Only the movable support portion needs to be operated to access actuators, rather than removing the entire wheel and brake assembly, applying partial action to achieve the necessary maintenance access

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS8037971B2Landing gear, a brake, a brake-and-wheel assembly for an airplane, and a method of maintaining such landing gear
Publication Date: 2011.10.18 SAFRAN LANDING SYSTEMS
  • US8037971B2 patent drawing
  • US8037971B2 patent drawing
  • US8037971B2 patent drawing

AI summary

The invention provides airplane landing gear comprising at least one axle for carrying at least one brake-and-wheel assembly comprising a rim mounted to rotate on the axle and a stack of disks and a support carrying modular electromechanical actuators that are individually removable, the landing gear and the brake-and-wheel assembly being organized in such a manner that each actuator is in at least one of the following configurations:an empty space of dimensions sufficient for receiving the actuator extends on a disassembly path directly facing the actuator when it is in an operating position;the actuator is associated with displacement means enabling it to be moved from an operating position to a disassembly position, an empty space of dimensions sufficient to receive the actuator extending along a disassembly path directly facing the actuator when it is in the disassembly position.