Vehicle Brake Control Unit State Transition for Power Management

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Solution Overview

Problem

Existing vehicle brake systems lack an efficient method to manage power consumption and maintain safety-critical monitoring functions during periods of inactivity, particularly in electric brake motors used for parking brakes, where continuous operation is not necessary.

Innovation Solution

A control unit that can transition between a waking state, a sleep state, and a powered-off state, with the sleep state allowing for reduced power consumption while still enabling monitoring via sensor signals, and automatic reactivation upon detection of specific conditions, ensuring safety-critical functions can be maintained without driver intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the control unit remains continuously active to monitor safety-critical functions, then safety monitoring capability is maintained, but power consumption increases

Engineering Contradiction:
Improvesafety monitoring capabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control unit dynamically transitions between three operational states: waking state (full functionality), sleep state (reduced functionality with monitoring), and powered-off state (minimal functionality). This dynamic state adjustment allows the system to adapt its power consumption and monitoring capability according to real-time safety requirements, resolving the contradiction between continuous monitoring and power saving

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control unit implements periodic monitoring during sleep state by evaluating sensor signals at defined intervals rather than continuously processing all inputs. This periodic evaluation maintains safety-critical monitoring functions while significantly reducing power consumption compared to continuous operation

Inventive Principle:
Principle #19Periodic action

Solution Approach 3:

The control unit performs preliminary safety checks by evaluating sensor signals before transitioning from sleep to waking state. This preliminary action ensures that safety-critical functions are maintained without requiring continuous full operation, as the system proactively checks for safety-relevant changes and only activates fully when necessary

Inventive Principle:
Principle #10Preliminary action

2Use of energy by moving object

If the control unit transitions to sleep state to reduce power consumption, then energy efficiency improves, but response time to safety-critical events increases

Engineering Contradiction:
Improvepower consumptionVSAvoidresponse time
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The control unit implements a feedback mechanism where sensor signals continuously evaluate safety-relevant parameters even during sleep state. When changes exceed predefined thresholds, the system immediately transitions from sleep to waking state, ensuring rapid response to safety-critical events while maintaining energy efficiency during normal operation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control unit uses sensor signals as intermediaries to detect safety-relevant changes in the environment. These sensor signals act as triggers that can wake the control unit from sleep state when necessary, allowing the system to maintain low power consumption while still responding quickly to critical events through the intermediary detection mechanism

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11667271B2Method for activation and deactivation of a control device
Publication Date: 2023.06.06 ROBERT BOSCH GMBH
  • US11667271B2 patent drawing
  • US11667271B2 patent drawing
  • US11667271B2 patent drawing

AI summary

In a method for activating and deactivating a control unit which can be used to control an electrically activatable assembly, the control unit is switched between a waking state, a sleep state and a deactivated state, wherein in the sleep state, the control device is disabled but can be transferred into the waking state by means of a sensor signal.