Brake Pedal Fallback Hydraulics for Stable Electronic Braking

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Solution Overview

Problem

Conventional electronic brake systems face instability and safety risks in abnormal operation modes due to reliance on driver pedal effort, leading to unstable vehicle movement and potential safety accidents, and they also have high component count, size, and manufacturing costs.

Innovation Solution

An electronic brake system with a hydraulic auxiliary device and actuators that provide backup hydraulic pressure to wheel cylinders when the primary system fails, along with a pedal simulator for consistent pedal feel, reducing reliance on driver effort and enhancing stability and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electronic brake system enters fallback mode and relies entirely on driver pedal effort, then the system can operate without electronic components, but vehicle movement becomes unstable and safety accidents increase

Engineering Contradiction:
Improvebraking stabilityVSAvoidvehicle movement stability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies beforehand cushioning by providing a backup hydraulic circuit that is pre-configured to activate when the electronic brake system fails. This backup circuit includes a master cylinder directly connected to wheel cylinders, creating a mechanical safety net that cushions the impact of electronic system failure and maintains braking stability without requiring complex electronic controls during fallback mode.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent utilizes parameter changes by switching between two distinct operational modes: normal electronic-controlled mode and mechanical fallback mode. In fallback mode, the system changes the fundamental operating parameter from electronic signal-based hydraulic control to direct mechanical linkage, ensuring that braking stability is maintained through simplified direct connection between driver input and wheel cylinders.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the electronic brake system includes multiple components for normal operation, then various braking functions can be performed, but the number of components increases system complexity

Engineering Contradiction:
Improvebraking function varietyVSAvoidcomponent count
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the brake system into two independent segments: a normal electronic brake system with multiple components for various braking functions, and a simplified backup hydraulic circuit with minimal components. This segmentation allows the complex electronic system to provide versatile braking functions while the simple mechanical backup ensures basic braking capability, reducing overall system complexity by separating critical safety functions from enhanced features.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts the essential braking function from the complex electronic system and places it in a separate, simplified backup hydraulic circuit. By taking out only the critical safety function (direct brake pedal to wheel cylinder connection) and isolating it from the complex electronic components, the system maintains versatility in normal operation while reducing the complexity burden for safety-critical operations.

Inventive Principle:
Principle #2Taking out (Extraction)

3Extent of automation

If the electronic brake system uses a hydraulic pressure supply device, then electrical control enables various braking functions, but technical malfunctions prevent stable hydraulic pressure generation

Engineering Contradiction:
Improveelectrical control capabilityVSAvoidhydraulic pressure stability
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The patent introduces an intermediary backup hydraulic circuit that mediates between the driver's pedal effort and the wheel cylinders when the electronic hydraulic pressure supply device fails. This intermediary mechanical linkage acts as a bridge, ensuring that hydraulic pressure stability is maintained through direct mechanical transmission rather than relying solely on the electronic control system that may be subject to technical malfunctions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The backup hydraulic circuit operates on self-service principle by using the driver's own pedal effort directly to generate hydraulic pressure without requiring electronic intermediaries. When the electronic system malfunctions, the driver's mechanical input self-generates the necessary hydraulic pressure through the direct mechanical linkage, eliminating dependency on the faulty electronic control system.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures stable braking in various driving situations, improves operational stability and assembly ease, reduces component count and size, and lowers manufacturing costs.

Implementation Method 1

a hydraulic pressure supply device configured to generate hydraulic pressure by operating a hydraulic piston by an electrical signal output corresponding to a displacement of the brake pedal

Methodology Applied
Scientific EffectHydraulic pressure generation: Hydraulic Press

Implementation Method 2

a hydraulic auxiliary device provided in the second hydraulic circuit and configured to supply hydraulic pressure to the third wheel cylinder and the fourth wheel cylinder when the hydraulic pressure supply device is inoperable

Methodology Applied
Scientific EffectHydraulic pressure transmission: Pascal's Law

Implementation Method 3

a master cylinder connected to a brake pedal

Methodology Applied
Scientific EffectHydraulic pressure transmission: Pascal's Law

Implementation Method 4

a pair of actuators provided in a caliper of the first wheel cylinder and the second wheel cylinder, respectively, and configured to perform braking of each of the first wheel cylinder and the second wheel cylinder when the hydraulic pressure supply device is inoperable

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12459475B2Electronic brake system
Publication Date: 2025.11.04 HL MANDO CORP
  • US12459475B2 patent drawing
  • US12459475B2 patent drawing
  • US12459475B2 patent drawing

AI summary

Provided is an electronic brake system. The electronic brake system according to an embodiment of the disclosure includes a reservoir configured to store a pressing medium; a master cylinder connected to a brake pedal; a pedal simulator connected to the master cylinder; a hydraulic pressure supply device configured to generate hydraulic pressure by operating a hydraulic piston by an electrical signal output corresponding to a displacement of the brake pedal; a hydraulic control unit comprising a first hydraulic circuit and a second hydraulic circuit, and configured to control hydraulic pressure transmitted to the first hydraulic circuit and the second hydraulic circuit, the first hydraulic circuit including a first wheel cylinder and a second wheel cylinder, the second hydraulic circuit including a third wheel cylinder and a fourth wheel cylinder.