Electromechanical Brake Fluid Control for Variable Pressure Demand

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Solution Overview

Problem

The required fluid amount of brake oil in electromechanical brake systems varies significantly based on vehicle conditions, leading to degraded brake control performance.

Innovation Solution

An electromechanical brake system that calculates and adjusts the required fluid amount based on actual pressure using a controller, temperature sensors, and pressure sensors, applying a calculated ratio to a reference amount through a map, and monitors changes in fluid amount under specific conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a reference amount of brake oil fluid is used for braking control, then the brake system can operate with a fixed control parameter, but the brake control performance degrades when the required fluid amount significantly changes compared to the reference amount

Engineering Contradiction:
Improvecontrol parameter simplicityVSAvoidbrake control performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements dynamic adjustment of the brake oil fluid amount by continuously monitoring the motor position and calculating the required fluid amount based on actual braking conditions. The controller updates the fluid amount in real-time according to the motor's movement, transforming the static reference amount into a dynamic value that adapts to changing vehicle states, thereby resolving the contradiction between control simplicity and performance reliability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback mechanisms by monitoring the motor position sensor data and using it to calculate the required brake oil fluid amount. The controller receives feedback about the motor's current position and adjusts the fluid amount accordingly, creating a closed-loop control system that maintains optimal braking performance despite variations in vehicle conditions

Inventive Principle:
Principle #23Feedback

2Reliability

If the required fluid amount is continuously monitored and adjusted, then the brake control performance is maintained, but the system complexity and calculation burden increase

Engineering Contradiction:
Improvebrake control performanceVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements self-service by enabling the brake system to automatically monitor its own operating conditions through the motor position sensor and autonomously calculate and adjust the required brake oil fluid amount without external intervention. The controller performs self-diagnosis and self-adjustment based on real-time motor position data, reducing the need for additional complex monitoring systems while maintaining reliable braking control

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20260001524A1Electromechanical brake system and method of controlling the same
Publication Date: 2026.01.01 HL MANDO CORP
  • US20260001524A1 patent drawing
  • US20260001524A1 patent drawing
  • US20260001524A1 patent drawing

AI summary

The present disclosure relates to an electromechanical brake system and a method of controlling the same, and according to one aspect of the present disclosure, the method of controlling the electromechanical brake system may include calculating a required fluid amount according to an actual pressure required for brake oil required to generate a braking force by the motor, calculating a ratio of the calculated required fluid amount and a required fluid amount reference according to a map, and applying the required fluid amount as the required fluid amount reference according to the calculated ratio.