Brake System Hydraulic Decoupling for Autonomous Driving Safety

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Solution Overview

Problem

In autonomous or partially autonomous driving modes, unwanted braking can occur due to accidental actuation of the brake pedal by a sleeping driver, compromising driving safety.

Innovation Solution

A method involving hydraulic decoupling of the brake pedal from the wheel brake using a valve arrangement, including shut-off valves and a fluid accumulator, to prevent unintended braking, while allowing for haptic feedback to awaken the driver.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the brake pedal is directly coupled to the wheel brake, then the driver can easily control braking, but accidental actuation causes unwanted braking during autonomous driving

Engineering Contradiction:
Improvebrake controlVSAvoiddriving safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A hydraulic arrangement with controllable shut-off valves is introduced as an intermediary between the brake pedal and the wheel brake. This mediator allows the system to selectively disconnect the direct mechanical-hydraulic connection, preventing accidental braking while maintaining normal brake control functionality when needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The brake system transitions from a static direct coupling to a dynamic controllable connection. The shut-off valves can be actuated to change the hydraulic connection state between coupled and decoupled, allowing the system to adapt its behavior based on driving mode and detect actual driver intent.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the brake pedal is decoupled from the wheel brake during autonomous driving, then accidental braking is prevented, but the driver loses haptic feedback and braking capability

Engineering Contradiction:
Improvedriving safetyVSAvoidbrake control
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system dynamically adjusts the hydraulic connection based on operational context. During autonomous driving, the connection is decoupled for safety, but can be re-established when the driver needs to take control, allowing flexible transition between autonomous and manual operation modes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system monitors driver input signals and vehicle operating conditions to determine when to couple or decouple the brake pedal. This feedback mechanism ensures the brake system remains responsive to driver intent while preventing unwanted activation during autonomous operation.

Inventive Principle:
Principle #23Feedback

3Reliability

If a hydraulic arrangement with shut-off valves is introduced, then accidental braking is prevented, but the device complexity increases

Engineering Contradiction:
Improvedriving safetyVSAvoidbrake system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The hydraulic arrangement with shut-off valves serves multiple functions: it enables normal brake operation, prevents accidental braking during autonomous driving, and allows selective decoupling based on driving mode. This multi-functionality justifies the added complexity by consolidating several control requirements into a single integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances safety by preventing accidental braking during autonomous driving and providing haptic feedback to alert a sleeping driver, ensuring safe operation of the vehicle.

Implementation Method 1

The brake system can have a hydraulic arrangement. The hydraulic arrangement can be or become effective between the brake cylinder and the at least one wheel brake. The brake cylinder can be designed to build up a hydraulic pressure at the at least one wheel brake, for example via the hydraulic arrangement.

Methodology Applied
Scientific EffectHydraulic pressure control: Hydraulic Press

Implementation Method 2

A method involving hydraulic decoupling of the brake pedal from the wheel brake using a valve arrangement, including shut-off valves and a fluid accumulator, to prevent unintended braking, while allowing for haptic feedback to awaken the driver.

Methodology Applied
Scientific EffectHydraulic fluid accumulation: Hydraulic Accumulator

Data Source

PatentUS20230150459A1Method for operating a brake system of a motor vehicle, computer program product, control unit and brake system
Publication Date: 2023.05.18 ZF ACTIVE SAFETY GMBH
  • US20230150459A1 patent drawing

AI summary

A method for operating a brake system of a motor vehicle, wherein the brake system has a brake pedal, which can be actuated by a driver of the motor vehicle, a brake booster, which can be coupled or is coupled to the brake pedal, a brake cylinder, such as a brake master cylinder, which can be coupled or is coupled to the brake booster and can be supplied with hydraulic fluid, and a hydraulic arrangement, which acts between the brake cylinder and at least one wheel brake, wherein the method comprises at least the step of: decoupling the brake pedal from the at least one wheel brake by the hydraulic arrangement, and a computer program, control unit or system having a plurality of control units and brake system.