Brake Pump Speed Adjustment for NVH Reduction

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Solution Overview

Problem

Existing brake pump systems face challenges in adjusting maximum pump speed to achieve optimal deceleration rates, leading to potential jerking, noise, vibration, and harshness (NVH) issues, as well as inefficiencies in deceleration times, due to fixed maximum operational speeds that do not adapt to changing deceleration requirements.

Innovation Solution

A vehicle system that includes a brake pump with an adjustable maximum pump speed, regulated by a maximum speed regulator, which determines the target deceleration and adjusts the pump speed based on the rate of change of deceleration and the difference between target and measured deceleration to optimize braking performance and reduce NVH.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the brake pump operates at a fixed maximum speed, then the deceleration response is fast, but the system produces jerking, noise, vibration, and harshness (NVH) issues

Engineering Contradiction:
Improvedeceleration response speedVSAvoidjerking and NVH
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The brake pump maximum speed is changed from a fixed parameter to a dynamically adjustable parameter. The controller continuously monitors the buffer distance between the host vehicle and target vehicle, and adjusts the brake pump speed accordingly - operating at higher speeds when larger buffers exist and at lower speeds when buffers are smaller, thereby eliminating jerking and NVH while maintaining fast response capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The operational parameters of the brake pump are changed by adjusting its maximum speed based on real-time deceleration requirements. The system calculates the required deceleration rate based on buffer distance and adjusts the brake pump speed parameter to match the actual deceleration demand, preventing excessive speed that causes NVH while ensuring sufficient speed for rapid deceleration when needed

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the brake pump operates at a high maximum speed, then the deceleration rate is high, but the system consumes more energy and increases NVH

Engineering Contradiction:
Improvedeceleration rateVSAvoidbrake pump energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The brake pump speed parameter is dynamically adjusted based on the actual deceleration requirement calculated from buffer distance. The controller calculates the precise deceleration rate needed to maintain safe following distance and sets the brake pump speed to match this requirement, avoiding unnecessary high-speed operation that wastes energy while ensuring sufficient deceleration performance when required

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the brake pump maximum speed is adjusted dynamically, then the NVH is reduced, but the system complexity increases

Engineering Contradiction:
ImproveNVHVSAvoidspeed regulation system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The controller performs multiple functions using a single integrated system: it calculates buffer distance based on relative position and velocity data, determines the required deceleration rate, and adjusts the brake pump maximum speed accordingly. This multi-functional approach avoids the need for separate dedicated components for each function, thereby reducing overall system complexity while achieving NVH reduction through dynamic speed adjustment

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10300899B2Adjustment of maximum brake pump speed based on rate of change of target deceleration
Publication Date: 2019.05.28 FORD GLOBAL TECH LLC
  • US10300899B2 patent drawing
  • US10300899B2 patent drawing
  • US10300899B2 patent drawing

AI summary

Method and apparatus are disclosed for adjustment of maximum brake pump speed based on rate of change of target deceleration. An example vehicle includes a brake pump having a maximum pump speed. The example vehicle also includes a vehicle decelerator to determine a target deceleration for autonomous deceleration and send a signal to the brake pump to decelerate the vehicle at the target deceleration. The example vehicle also includes a maximum speed regulator to determine a rate of change of the target deceleration and adjust the maximum pump speed based on the rate of change.