Electronic Brake System Valve Synchronization for Pressure Error Reduction

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Solution Overview

Problem

The electronic brake system experiences a significant error between estimated and actual braking pressures due to repeated opening and closing of valves during ABS and TCS operations, leading to instability in braking control.

Innovation Solution

The system includes valves that control hydraulic pressure delivery to wheel cylinders, a pressure measurer, and a controller that synchronizes the measured hydraulic pressure with the pressure of all open valves by detecting and managing the number of valve openings and closures within a predetermined time, ensuring equilibrium and reducing pressure discrepancies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If valves are repeatedly opened and closed to control hydraulic pressure during ABS and TCS operations, then braking control functionality is improved, but error between estimated and actual braking pressure increases

Engineering Contradiction:
Improvebraking control functionalityVSAvoidpressure measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system performs preliminary synchronization of the pressure sensor reading with the actual wheel cylinder pressure by detecting when all valves are open. This preliminary calibration establishes an accurate baseline pressure value before ABS/TCS operations begin, ensuring that subsequent pressure measurements during valve operations remain accurate.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller continuously monitors valve states and pressure sensor readings, and provides feedback to determine when synchronization should occur. When all valves are detected to be open, the system uses the pressure sensor reading to synchronize and update the actual braking pressure value, creating a closed-loop feedback mechanism that maintains accuracy despite repeated valve operations.

Inventive Principle:
Principle #23Feedback

2Reliability

If valves are repeatedly opened and closed during braking control, then wheel lock prevention is improved, but stability of braking pressure control deteriorates

Engineering Contradiction:
Improvewheel lock preventionVSAvoidbraking pressure stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The system performs preliminary synchronization of the pressure sensor reading with the actual wheel cylinder pressure by detecting when all valves are open. This preliminary calibration establishes an accurate baseline pressure value before ABS/TCS operations begin, ensuring that subsequent pressure measurements during valve operations remain accurate.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller continuously monitors valve states and pressure sensor readings, and provides feedback to determine when synchronization should occur. When all valves are detected to be open, the system uses the pressure sensor reading to synchronize and update the actual braking pressure value, creating a closed-loop feedback mechanism that maintains accuracy despite repeated valve operations.

Inventive Principle:
Principle #23Feedback

3Reliability

If hydraulic pressure is frequently adjusted to prevent wheel locking, then safety is improved, but error between estimated and actual pressure increases

Engineering Contradiction:
Improvebraking safetyVSAvoidpressure estimation accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system performs preliminary synchronization of the pressure sensor reading with the actual wheel cylinder pressure by detecting when all valves are open. This preliminary calibration establishes an accurate baseline pressure value before ABS/TCS operations begin, ensuring that subsequent pressure measurements during valve operations remain accurate.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller continuously monitors valve states and pressure sensor readings, and provides feedback to determine when synchronization should occur. When all valves are detected to be open, the system uses the pressure sensor reading to synchronize and update the actual braking pressure value, creating a closed-loop feedback mechanism that maintains accuracy despite repeated valve operations.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes the error between estimated and actual braking pressures, enhancing the stability and accuracy of braking control by synchronizing hydraulic pressures across wheel cylinders, thereby improving the overall performance of the electronic brake system.

Implementation Method 1

a pressure sensor configured to measure a pressure of the hydraulic circuit

Methodology Applied
Scientific EffectPressure measurement:

Implementation Method 2

the electronic control unit synchronizes a pressure of the hydraulic circuit with a pressure of the wheel cylinder having all of the inlet valves open

Methodology Applied
Scientific EffectHydraulic pressure control: Hydraulic Press

Data Source

PatentUS10449937B2Electronic brake system and control method thereof
Publication Date: 2019.10.22 HL MANDO CORP
  • US10449937B2 patent drawing
  • US10449937B2 patent drawing
  • US10449937B2 patent drawing

AI summary

Disclosed herein is an electronic brake system, which includes at least one or more valves provided to control a hydraulic pressure delivered to wheel cylinders provided in wheels, a pressure measurer configured to measure the hydraulic pressure delivered to the wheel cylinders provided in the wheels, and a controller configured to open at least one or more valves that deliver the hydraulic pressure to a corresponding wheel cylinder and close at least one or more valves that deliver the hydraulic pressure to the remaining wheel cylinders other than the corresponding wheel cylinder when the at least one or more valves are detected as being opened or closed a predetermined number of times or more during a predetermined time period, and synchronize the measured hydraulic pressure with a hydraulic pressure of the wheel cylinder having all of the at least one or more valves open.