Branch Track Departure Control to Prevent Vehicle Congestion

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Solution Overview

Problem

Existing transport systems face issues of vehicle congestion and inefficiencies due to excess or shortage of transport vehicles, leading to reduced loading times and blocked departures, which hinder smooth load transportation.

Innovation Solution

A transport system with a controller that manages vehicle departures based on presence in specific sections of the track, prohibiting departures when necessary to prevent congestion and ensure timely loading, using fixed cycle controls and section-specific prohibitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If transport vehicles depart frequently from branch tracks, then the utilization of branch tracks is improved, but congestion occurs in certain sections due to vehicle concentration

Engineering Contradiction:
Improvebranch track utilizationVSAvoidvehicle congestion
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The controller monitors the presence of transport vehicles in predetermined sections of the track and uses this feedback information to dynamically adjust departure timing. When a section is detected to be congested, the controller prohibits departures from branch tracks until the section clears, preventing harmful concentration while maintaining high utilization through rapid resumption of departures once conditions improve

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The departure control system transitions from static fixed-schedule departures to dynamic condition-based departures. The system continuously adapts departure timing based on real-time track conditions, allowing frequent departures when sections are clear while automatically reducing frequency when congestion is detected, thus balancing utilization and congestion prevention

Inventive Principle:
Principle #15Dynamics

2Object-generated harmful factors

If transport vehicles are prohibited from departing to prevent congestion, then vehicle concentration is reduced, but loading time is extended due to waiting

Engineering Contradiction:
Improvevehicle concentrationVSAvoidloading time
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The system prohibits departures in advance when congestion is predicted or detected in predetermined sections, preventing harmful vehicle concentration before it occurs. This preemptive control accepts temporary loading delays but prevents more severe congestion-related disruptions, maintaining overall system efficiency

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The departure prohibition operates in periodic cycles based on congestion detection. When congestion is detected, departures are prohibited temporarily; when the section clears, departures resume. This periodic on/off control pattern balances congestion prevention with minimizing loading time extensions

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If transport vehicles stop at stop positions for loading, then loading operations are enabled, but departure is blocked when preceding vehicles are present

Engineering Contradiction:
Improveloading operationVSAvoiddeparture efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The track is divided into predetermined sections with specific stop positions assigned to each section. Vehicles are managed in segment-based groups, where departure permission for one segment is independent of others. This segmentation allows loading operations in one section while maintaining departure efficiency in cleared sections, resolving the contradiction between loading enablement and departure blocking

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250229994A1Conveyance system
Publication Date: 2025.07.17 MURATA MASCH LTD
  • US20250229994A1 patent drawing
  • US20250229994A1 patent drawing
  • US20250229994A1 patent drawing

AI summary

A transport system includes transport vehicles to travel along a track and transport a load, and a controller. The track includes a first main track and branch tracks connecting to the first main track via different confluence points. The controller is configured or programmed to execute departure control that causes the transport vehicles stopped at respective stop positions of the branch tracks to depart toward the first main track for each of the branch tracks. The departure control prohibits, in accordance with whether the transport vehicle is present in a certain section on the track, departure of at least one of the transport vehicles stopped at the respective stop positions of the branch tracks.