Bridge Circuit Switching for Piezo Actuators

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Solution Overview

Problem

Existing bridge circuits for operating piezo actuators with both capacitive and inductive components suffer from significant power loss during switching due to the need to discharge and recharge the capacitive component, resulting in inefficiencies.

Innovation Solution

A method and bridge circuit design that involves charging and discharging the capacitive component using the inductive component during open switching phases, minimizing power loss by forcing internal current flow without closing multiple switches simultaneously, and incorporating additional switching phases for complete energy transfer and discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the bridge circuit switches alternately in forward and reverse directions to operate the piezo actuator, then the voltage amplitude and mechanical movement amplitude are doubled, but the power loss increases significantly due to repeated charging and discharging of the capacitive component

Engineering Contradiction:
Improvevoltage amplitudeVSAvoidpower loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent applies periodic action by introducing open switching phases between forward and reverse switching phases. During these open phases, the bridge circuit is temporarily opened to allow the inductive component to discharge the capacitive component without external power supply intervention. This periodic opening and closing of the bridge circuit enables energy recovery and reduces the frequency of full charging cycles, thereby reducing power loss while maintaining the doubled voltage amplitude benefit.

Inventive Principle:
Principle #19Periodic action

2Adaptability or versatility

If the bridge circuit is switched frequently to reverse polarity of the capacitive component, then the electrical load can be operated bidirectionally, but the power loss increases proportionally with switching frequency

Engineering Contradiction:
Improvebidirectional operationVSAvoidpower loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent converts the harmful effect of the inductive component (which normally causes delayed current cessation and energy loss) into a beneficial feature. During open switching phases, the inductive component's stored energy is used to discharge the capacitive component and maintain current flow, thereby recovering energy that would otherwise be lost. This transforms the inductive component from a source of power loss into an energy recovery mechanism that enables efficient bidirectional operation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power loss during switching to approximately zero in designated phases, minimizing overall energy consumption and optimizing the operation of piezo actuators by leveraging the energy transfer between capacitive and inductive components.

Implementation Method 1

Due to a forced internal current flow in the bridge branch in the first and second open switching phases, the energy stored in the capacitive component of the electrical load is discharged or charged with the aid of the inductive component of the electrical load

Methodology Applied
Scientific EffectElectromagnetic energy transfer: Electromagnetic Induction

Data Source

PatentUS9735336B2Method for switching an electrical load in a bridge branch of a bridge circuit, and bridge circuit
Publication Date: 2017.08.15 AUSTRIAMICROSYSTEMS AG
  • US9735336B2 patent drawing
  • US9735336B2 patent drawing
  • US9735336B2 patent drawing

AI summary

In one embodiment, a method for switching an electrical load having at least one capacitive component and one inductive component in a bridge branch of a bridge circuit comprises a charging of the bridge branch to a first voltage (V1) in a forward switching phase (F), a discharging of the capacitive component of the electrical load in a first open switching phase (O1), a charging of the bridge branch to a second voltage (V2) in a reverse switching phase (R), with the second voltage (V2) being polarized inversely from the first voltage (V1), and a negative charging of the capacitive component of the electrical load in a second open switching phase (O2). A bridge circuit is also provided.