Backside Illumination Image Sensor In-Situ Doping

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Solution Overview

Problem

The existing methods for forming Backside Illumination (BSI) image sensor chips face challenges in efficiently forming backside structures and controlling p-type impurity profiles, which affect the chip's photon capture efficiency and require additional annealing steps to fix potential substrate damage.

Innovation Solution

The method involves forming image sensors and logic circuits on a silicon substrate, followed by a backside grinding and p-type impurity implantation, with in-situ doping of polysilicon layers and low-temperature processes to control impurity profiles without the need for annealing, and using a combination of dielectric and metal shielding layers for efficient light penetration and electrical connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional p-type impurity implantation is used in BSI image sensor formation, then the substrate damage requires additional annealing steps, but the patent eliminates annealing through in-situ doping during polysilicon deposition

Engineering Contradiction:
Improvemanufacturing process efficiencyVSAvoidprocess steps
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines the polysilicon deposition process with in-situ p-type impurity doping into a single integrated process step. The polysilicon layer is deposited while simultaneously incorporating p-type dopants (such as boron) during the deposition itself, rather than requiring separate implantation and annealing steps. This merging of processes eliminates the need for substrate damage repair through annealing, as the in-situ doping creates a beneficial p-type surface layer that passivates the substrate.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies preliminary action by forming the p-type impurity profile during the polysilicon deposition process itself, before any potential substrate damage occurs. The in-situ doping during deposition creates a protective p-type surface layer in advance, preventing the need for subsequent damage repair steps. This preliminary formation of the impurity profile eliminates the requirement for post-implantation annealing.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If additional annealing steps are added to fix substrate damage, then the impurity profile control improves, but the manufacturing time and process complexity increase

Engineering Contradiction:
Improveimpurity profile controlVSAvoidmanufacturing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent merges the impurity introduction process with polysilicon deposition into a single in-situ doping step. The p-type impurity profile is formed concurrently with the polysilicon layer deposition, eliminating the need for separate implantation and annealing steps. This integration maintains precise impurity profile control while significantly reducing total manufacturing time by removing sequential process steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes parameter changes in the deposition process itself to control the impurity profile. By adjusting deposition parameters (temperature, pressure, dopant source concentration) during polysilicon deposition, the patent achieves precise control over the p-type impurity distribution without requiring thermal annealing. This parameter control during deposition replaces the need for post-deposition thermal processing.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If conventional front-side illumination is used, then the manufacturing process is simpler, but the photon capture efficiency is lower

Engineering Contradiction:
Improvephoton capture efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies the inversion principle by switching from conventional front-side illumination to backside illumination architecture. Instead of illuminating the sensor through the front surface where metal interconnects and passivation layers block photons, the patent inverts the structure to illuminate from the backside, allowing photons to enter the silicon substrate directly without obstruction. This structural inversion dramatically improves photon capture efficiency despite increased manufacturing complexity.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent applies local quality by creating a p-type surface layer specifically at the backside of the substrate where light enters. This localized p-type doping at the illumination surface provides selective passivation and field effect where most needed for photon capture, while maintaining different structural requirements at the front side for sensor element formation. The local p-type surface layer optimizes the backside illumination interface without affecting front-side sensor functionality.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the photon capture efficiency of BSI image sensor chips by ensuring well-controlled p-type impurity profiles and eliminating the need for annealing, thereby improving the manufacturing process and chip performance.

Implementation Method 1

A polysilicon layer is deposited over the back surface of the semiconductor substrate, wherein the polysilicon layer includes a portion doped with a p-type impurity

Methodology Applied
Scientific EffectIn-situ doping: Dopants

Implementation Method 2

the polysilicon layer includes a portion doped with a p-type impurity, wherein the p-type impurity forms a field effect to passivate a backside of the semiconductor substrate

Methodology Applied
Scientific EffectField effect: Electric Field

Implementation Method 3

Backside Illumination (BSI) image sensor chips are replacing front-side illumination sensor chips for their higher efficiency in capturing photons

Methodology Applied
Scientific EffectLight penetration: Light

Data Source

PatentUS9356059B2BSI image sensor chips and methods for forming the same
Publication Date: 2016.05.31 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US9356059B2 patent drawing
  • US9356059B2 patent drawing
  • US9356059B2 patent drawing

AI summary

A device includes semiconductor substrate having a front side and a backside. A polysilicon layer is disposed on the backside of the semiconductor substrate. The polysilicon layer includes a portion doped with a p-type impurity. A dielectric layer is disposed on the backside of the semiconductor substrate, wherein the polysilicon layer is between the semiconductor substrate and the polysilicon layer.