Bubble Damper for Slurry Supply Apparatus

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Solution Overview

Problem

The generation of bubbles in slurry during the CMP process disrupts the compounding ratio, leading to inaccurate sensor detection and unstable slurry supply, as existing systems fail to effectively collect or suppress bubbles in the slurry supply apparatus.

Innovation Solution

A bubble damper system is introduced, utilizing a vacuum pump or booster pump to collect bubbles generated in the slurry supply apparatus, ensuring stable slurry supply by positioning a bubble damper between the slurry drum and the vessel, and employing sensors and filters to manage pressure and particle distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If slurry is supplied through pipelines and pumps, then slurry can be delivered to the vessel, but bubbles are generated due to vortexes and friction

Engineering Contradiction:
Improveslurry supply efficiencyVSAvoidbubble generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

A bubble damper is introduced as an intermediary component between the slurry drum and the vessel. The damper receives slurry from the drum, allows bubbles to rise and escape through a separate path, and then supplies bubble-free slurry to the vessel. This mediator separates the slurry supply function from the bubble removal function, solving the contradiction by adding a dedicated bubble management component.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of moving object

If bubbles are present in slurry, then slurry can flow continuously, but sensor detection accuracy deteriorates due to inappropriate compounding ratio

Engineering Contradiction:
Improvecontinuous slurry flowVSAvoidsensor detection accuracy
Core Design Contradiction:
Duration of action of moving objectVSMeasurement precision

Solution Approach 1:

The bubble damper extracts bubbles from the slurry stream by providing a separate path for gas to escape. The slurry flows continuously through the damper, while bubbles are removed through a dedicated bubble exit path. This separation allows continuous slurry supply to be maintained while simultaneously improving sensor detection accuracy by eliminating bubbles that would interfere with measurements.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-generated harmful factors

If vacuum pump or booster pump is used to collect bubbles, then bubble collection efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvebubble collection efficiencyVSAvoidsystem component count
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The bubble damper is designed to operate passively using the natural buoyancy of bubbles and the flow dynamics of slurry. Bubbles automatically rise to the top of the damper and escape through the bubble exit path without requiring external vacuum pumps or booster pumps. The slurry flow itself drives the bubble separation process, making the system self-sufficient and avoiding additional complex components.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bubble damper system effectively reduces bubbles in the slurry supplied to the vessel, maintaining a uniform compounding ratio and preventing malfunctions in slurry detection, thereby stabilizing the CMP process and ensuring consistent slurry supply.

Implementation Method 1

a bubble damper system that includes a bubble damper and efficiently collects bubbles by a vacuum pump or booster pump

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

The bubble damper collects bubbles generated from the slurry that is supplied from the slurry drum

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentUS7776142B2Bubble damper of slurry supply apparatus
Publication Date: 2010.08.17 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US7776142B2 patent drawing
  • US7776142B2 patent drawing
  • US7776142B2 patent drawing

AI summary

Provided is a bubble damper of a slurry supply apparatus, more particularly, a bubble damper of a slurry supply apparatus in which a bubble damper removes bubbles generated by a slurry supply apparatus. The bubble damper system includes a slurry drum in which slurry is stored, a vessel to which the slurry is supplied from the slurry drum, and a bubble damper that is provided between the slurry drum and the vessel. The bubble damper collects bubbles generated from the slurry that is supplied from the slurry drum.