Buck-Boost Converter Smooth Transition Control Circuit

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Solution Overview

Problem

Existing buck-boost converters experience inefficiency and noise due to erratic transitions between buck and boost modes when the input voltage approaches the output voltage, leading to uncontrolled oscillations and audible noise.

Innovation Solution

A buck-boost converter with a control circuit that includes a state machine with four states (buck, boost, transition buck, and transition boost) and timers to manage pulse width modulation, ensuring smooth transitions by maintaining the converter in transition states until the pulse width is sufficient for pure buck or boost operation, reducing oscillations and noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the converter operates in traditional buck-boost mode with automatic transition between modes, then the converter can handle wide input voltage ranges, but it produces erratic transitions and oscillations when input voltage approaches output voltage

Engineering Contradiction:
Improveinput voltage rangeVSAvoidtransition stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The state machine is divided into four distinct states: buck state, boost state, transition buck state, and transition boost state. This segmentation allows the converter to handle the transition region smoothly by dedicating specific states for smooth transitions, preventing erratic behavior when input voltage approaches output voltage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The converter dynamically switches between different operational states based on the relationship between input and output voltages. The state machine adapts its behavior by entering transition states when operating near the boundary between buck and boost modes, providing dynamic stability control.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the converter uses PWM switching control, then the converter achieves high efficiency, but it generates switching noise during mode transitions

Engineering Contradiction:
Improveconversion efficiencyVSAvoidswitching noise
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The transition states act as intermediary states between buck and boost modes. During these transition states, the converter performs controlled switching operations that reduce the generation of harmful switching noise while maintaining the high efficiency benefits of PWM control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The state machine uses periodic clock cycles to control the switching operations. By synchronizing the switching actions with the clock signal and using periodic timers, the converter achieves regular switching patterns that minimize noise generation while maintaining efficiency.

Inventive Principle:
Principle #19Periodic action

3Speed

If the converter transitions quickly between buck and boost modes, then the response time is fast, but it creates audible noise and oscillations

Engineering Contradiction:
Improvemode transition speedVSAvoidaudible noise
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The transition states serve as cushioning zones between buck and boost modes. When the converter approaches the transition region, it enters the transition states which provide a buffered transition period, preventing direct and abrupt mode switching that would generate audible noise and oscillations.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The state machine uses timers to control the duration of transition states, allowing the converter to quickly pass through the transition region when necessary. The hysteresis timer and minimum pulse timer enable the converter to skip through transition states efficiently when the input-output voltage difference is sufficient, reducing unnecessary delays.

Inventive Principle:
Principle #21Skipping (Rushing through)

4Reliability

If the converter operates near the boundary between buck and boost modes, then it can maintain voltage regulation, but it experiences oscillations between modes

Engineering Contradiction:
Improvevoltage regulationVSAvoidmode stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The state machine continuously monitors the relationship between input and output voltages and adjusts its state accordingly. The feedback mechanism compares the actual voltage relationship with the desired operating conditions, enabling the converter to maintain stable voltage regulation by staying in the appropriate state (buck, boost, or transition states).

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9660533B2Buck-boost converter with smooth transition circuits and methods
Publication Date: 2017.05.23 TEXAS INSTRUMENTS INC
  • US9660533B2 patent drawing
  • US9660533B2 patent drawing
  • US9660533B2 patent drawing

AI summary

A buck-boost converter with smooth transitions is disclosed. A buck-boost converter controller is disclosed including a first high side driver switch gate control signal output for controlling a first high side driver device; a first low side driver switch gate control signal output for controlling a first low side driver device; a second high side driver switch gate control signal output for controlling a second high side driver device; a second low side driver switch gate control signal output for controlling a second low side driver device; a state machine having four states comprising a buck state, a boost state, a transition buck state, and a transition boost state; a hysteresis timer indicating a pulse width greater than a predetermined threshold coupled to the state machine; and a minimum timer indicating a pulse width less than a predetermined threshold coupled to the state machine. Methods are also disclosed.