Building EV Charging and HVAC Load Balancing Using Predictive Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The integration of EV charging infrastructure into existing buildings faces challenges related to energy consumption management and load balancing, particularly due to constraints in electrical capacity and grid stability during peak usage periods, limiting the deployment of EV chargers and impacting overall building efficiency.

Innovation Solution

A comprehensive platform integrating HVAC systems with EV charging stations using model-predictive control (MPC) algorithms and bi-directional charging, along with intelligent load sharing and stationary battery storage, to optimize energy distribution and balance load between HVAC and EV charging systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If EV charging infrastructure is integrated into existing buildings, then EV charging capacity is increased, but electrical capacity constraints and grid stability are worsened during peak usage periods

Engineering Contradiction:
ImproveEV charging capacityVSAvoidgrid stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system dynamically adjusts EV charging rates based on real-time building energy demands and grid conditions. The building management system continuously monitors HVAC loads, occupancy patterns, and external pricing signals to modulate charging power delivery, enabling the infrastructure to adapt its capacity utilization to prevailing conditions rather than operating at fixed rates

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by responding to external pricing signals and shifting charging activities temporally. By adjusting charging schedules based on time-of-use pricing, real-time prices, and demand response events, the system transforms when and at what rate charging occurs, effectively changing the temporal distribution of energy consumption to avoid peak grid stress

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If EV chargers are deployed in buildings, then EV charging availability is improved, but energy consumption management becomes more complex

Engineering Contradiction:
ImproveEV charging availabilityVSAvoidenergy consumption management
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The building management system autonomously manages energy allocation between EV chargers and building loads without requiring manual intervention. It self-adjusts charging rates based on monitored building conditions, occupancy patterns, and energy availability, enabling the system to service itself in terms of load management and optimization decisions

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements continuous feedback loops by monitoring building energy consumption, HVAC demands, and EV charging status in real-time. This feedback informs dynamic adjustments to charging rates and schedules, creating a closed-loop control system that automatically responds to changing conditions and optimizes energy distribution

Inventive Principle:
Principle #23Feedback

3Ease of operation

If HVAC systems and EV charging operate simultaneously, then building functionality is maintained, but load balancing challenges increase during peak periods

Engineering Contradiction:
Improvebuilding functionalityVSAvoidload balancing
Core Design Contradiction:
Ease of operationVSPower

Solution Approach 1:

The system applies partial charging action by delivering reduced charging power to EVs during periods when HVAC and other building loads require significant power. Rather than providing full charging capacity, the system strategically delivers partial energy transfer to maintain building functionality while still progressing EV charging, accepting that charging will take longer but ensuring critical building operations are sustained

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12351059B1Dynamic energy management for EV charging with real-time allocation using predictive control and coordination of facility energy demands including HVAC systems
Publication Date: 2025.07.08 SWTCH ENERGY INC
  • US12351059B1 patent drawing
  • US12351059B1 patent drawing
  • US12351059B1 patent drawing

AI summary

Example embodiments are directed to a building management system tailored for structures equipped with a network of electric vehicle (EV) chargers. The system integrates various components, including a host interface, HVAC systems with heat pumps and variable frequency drives (VFDs), a network of EV chargers featuring bi-directional charging capabilities, and a building management platform. Load-balancing software within panel metering devices ensures efficient energy distribution to the EV charging units. An artificial intelligence (AI) algorithm optimizes charging schedules based on historical usage data, minimizing energy consumption during peak hours. The system dynamically adjusts power allocation to EV chargers based on HVAC system demand, promoting efficient energy utilization. Real-time monitoring and analysis capabilities enhance energy management, with alerts notifying building managers of potential anomalies.