Electric Bus Charging via Pantograph and Rail Return

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional electric vehicles and charging stations face challenges such as complex and inconvenient charging procedures, particularly in urban areas where single-pole overhead lines are not suitable for buses due to the lack of necessary infrastructure, leading to high costs for charging infrastructure and inefficient energy storage charging.

Innovation Solution

A vehicle equipped with an extendable and retractable overhead line pantograph and a lower electrical contact device that can form a return line with a rail or contact plate, allowing for charging via single-pole overhead lines, along with a charging station that utilizes existing rail infrastructure, enabling efficient and cost-effective energy storage charging without requiring extensive structural changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If cables are used to connect the vehicle's battery system to the charging power source, then the charging connection can be established, but the charging procedure becomes complex and inconvenient

Engineering Contradiction:
Improvecharging procedureVSAvoidcharging connection
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical cable connection system with an electrical contact system. The vehicle is equipped with a pantograph that extends to contact the overhead line, and a lower contact device that contacts the rail, eliminating the need for manual cable plugging and unplugging. This substitution of mechanical connection with electrical contact through extended arms resolves the contradiction by simplifying the charging procedure while reducing connection complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If two-pole overhead lines are used for charging electric buses, then charging can be achieved, but the infrastructure cost increases and compatibility with existing single-pole rail infrastructure is lost

Engineering Contradiction:
Improveinfrastructure compatibilityVSAvoidcharging infrastructure cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent implements a dual-contact system where the vehicle can draw power from a single-pole overhead line through the pantograph while using the rail as the return path through the lower contact device. This universal design allows the same single-pole infrastructure to serve both rail vehicles and electric buses, eliminating the need for separate two-pole overhead line infrastructure and reducing overall system costs while maintaining compatibility with existing rail infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If single-pole overhead lines are used for trains with return via rails, then infrastructure cost is reduced, but this system cannot be used for buses with rubber tires

Engineering Contradiction:
Improveinfrastructure costVSAvoidvehicle type compatibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent introduces a lower contact device as an intermediary component that enables buses to access the rail-based return path. This intermediate contact device allows the bus to complete the electrical circuit by contacting the rail directly, bridging the gap between the single-pole overhead line system designed for rail vehicles and the needs of rubber-tired buses. This intermediary solution extends the applicability of the cost-effective single-pole infrastructure to bus applications.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple and cost-effective charging of electric buses using existing overhead line infrastructure, reducing the need for additional charging infrastructure and allowing for safe and efficient energy transfer by adjusting charging power based on contact quality.

Implementation Method 1

an overhead line pantograph (3) for feeding in electrical energy from a live line (9) of an overhead line system

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a lower electrical contact device (6) which can be brought into contact with a rail (16) and/or a contact plate (10) to form a return line

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP2962891B1Externally rechargeable vehicle having an electric drive and recharging station for the vehicle
Publication Date: 2017.11.22 MAN TRUCK & BUS SE
  • EP2962891B1 patent drawingFigure 1
  • EP2962891B1 patent drawingFigure 2
  • EP2962891B1 patent drawingFigure 3

AI summary

The invention relates to a motor vehicle, in particular a bus, with an energy storage device for electrical energy, an electric drive connected to the energy storage device, and an electrical connection device via which the energy storage device can be connected to an external energy source for charging. The invention further relates to a charging station for such a vehicle for charging the energy storage device for electrical energy by means of an external energy source.The electrical connection device, via which the energy storage device (2) can be connected to an external energy source for charging the energy storage device (2), comprises an extendable and retractable overhead line pantograph (3) for supplying electrical energy from a current-carrying line (9) of an overhead line system and an extendable and retractable electrical contact device (6), which is located in the lower area of ​​the vehicle and which can be brought into electrically conductive contact with a running rail or a contact plate (10) to form a return conductor.