Calibration System for Non-Contact Voltage Measurement

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Solution Overview

Problem

Conventional voltage measurement devices require galvanic contact, posing safety risks and necessitating exposed wires or terminals, while non-contact devices face calibration challenges due to varying coupling capacitances and stray currents.

Innovation Solution

A calibration system for voltage measurement devices that generates a reference current signal, senses it via sensors, and determines calibration data using a controllable calibration voltage source and control circuitry, allowing for non-contact measurement and storage of calibration data for subsequent use, including lookup tables and mathematical formulas to interpolate calibration factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If galvanic contact measurement is used, then measurement precision is improved, but safety risks increase and exposed wires are required

Engineering Contradiction:
Improvevoltage measurement precisionVSAvoidsafety risks
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical/galvanic contact measurement system with a non-contact electromagnetic field-based measurement system. The voltage measurement device uses electromagnetic coupling to detect voltage without physical contact, eliminating safety risks while maintaining measurement capability through field-based sensing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an electromagnetic field as an intermediary between the measurement device and the voltage source. Instead of direct galvanic contact, the device couples to the electromagnetic field surrounding the conductor, allowing indirect measurement that avoids safety hazards while preserving measurement accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If non-contact measurement is used, then safety risks are reduced, but measurement precision deteriorates due to varying coupling capacitances

Engineering Contradiction:
Improvesafety risksVSAvoidvoltage measurement precision
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The patent changes the measurement parameters by measuring multiple quantities (voltage, frequency, phase) and using these varied parameters to compensate for coupling capacitance variations. By analyzing relationships between multiple parameters rather than relying on a single voltage measurement, the system maintains precision despite varying coupling conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback mechanisms where the measured voltage, frequency, and phase information is processed to determine coupling conditions, and this information is used to adjust or compensate the measurement calculations. The system uses the measured parameters themselves to correct for the effects of varying coupling capacitance.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If multiple calibration points are obtained at varying distances, then calibration accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The calibration system is designed to perform multiple functions: it measures voltage, frequency, and phase simultaneously; it operates at multiple calibration voltages and distances; and it generates comprehensive calibration data that covers various operating conditions. This multi-functional approach consolidates what would otherwise require separate calibration systems for each condition.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent performs comprehensive calibration measurements in advance, obtaining data at multiple voltages, frequencies, and distances before actual use. This preliminary calibration data is stored and used to create lookup tables and calibration curves that simplify subsequent measurements, eliminating the need for complex real-time calculations during operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe, non-contact voltage measurement without galvanic contact and accurate calibration across varying distances and voltages, reducing measurement errors and ensuring precise output voltage determination.

Implementation Method 1

non-contact devices face calibration challenges due to varying coupling capacitances

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentEP3450995B1Calibration system for voltage measurement devices
Publication Date: 2020.08.05 FLUKE CORP
  • EP3450995B1 patent drawingFigure 1A
  • EP3450995B1 patent drawingFigure 1B
  • EP3450995B1 patent drawingFigure 2~3

AI summary

Systems and methods for calibrating a voltage measurement device are provided herein. The voltage measurement device generates a reference current signal and senses the reference current signal in a conductor under test. A calibration system may control a calibration voltage source to selectively output calibration voltages in a calibration conductor. The calibration system may obtain data from the voltage measurement device captured by the voltage measurement device when measuring the calibration conductor. Such data may include one or more reference current measurements, one or more voltage measurements, etc. The calibration system utilizes the obtained measurements to generate calibration data which may be stored on the voltage measurement device for use thereby during subsequent operation. The calibration data may include one or more lookup tables, coefficients for one or more mathematical formulas, etc.