Capacitor Electrode Protection Against Hydrogen Reduction

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Solution Overview

Problem

Semiconductor devices face challenges in preventing conductive metal oxide electrodes from being reduced by hydrogen, which can lead to electrical characteristic deterioration and structural modifications, such as increased leakage current and altered resistance, during the manufacturing process.

Innovation Solution

Incorporating a sacrificial reaction layer with a metal-hydrogen compound, such as titanium-hydrogen or tantalum-hydrogen compounds, as an electrode-protecting layer to prevent hydrogen reduction of the conductive metal oxide electrodes, along with additional layers like buffer, etch stop, and oxidation preventing layers to enhance protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conductive metal oxide electrode is used in semiconductor devices, then electrical conductivity and functionality are improved, but the electrode is susceptible to reduction by hydrogen during manufacturing, leading to electrical characteristic deterioration and increased leakage current

Engineering Contradiction:
Improveelectrical characteristic stabilityVSAvoidhydrogen reduction susceptibility
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A protective layer comprising a metal layer and a metal oxide layer is introduced as an intermediary between the hydrogen environment and the conductive metal oxide electrode. The metal layer (first protective layer) and metal oxide layer (second protective layer) work together to prevent hydrogen from reaching and reducing the electrode, thereby maintaining electrical characteristic stability while allowing the electrode to function properly

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective layer is constructed as a composite structure with two distinct layers: a metal layer and a metal oxide layer. This composite material approach provides synergistic protection where the metal layer offers hydrogen barrier properties and the metal oxide layer provides additional protection and interface compatibility with the conductive metal oxide electrode

Inventive Principle:
Principle #40Composite materials

2Reliability

If the conductive metal oxide electrode is protected from hydrogen reduction, then electrical characteristics are maintained, but additional protective layers increase device structure complexity

Engineering Contradiction:
Improveelectrical characteristic stabilityVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The thicknesses of the metal layer and metal oxide layer are optimized within specific ranges (metal layer: 10-100 nm, metal oxide layer: 1-10 nm) to achieve effective hydrogen protection while minimizing the overall structure complexity. By controlling these dimensional parameters, the protective function is achieved without excessive added complexity to the device structure

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sacrificial reaction layer effectively prevents hydrogen-induced reduction of the electrodes, maintaining electrical characteristics and structural integrity, thereby reducing leakage current and preventing structural modifications in semiconductor devices.

Implementation Method 1

the sacrificial reaction layer may include a metal-hydrogen compound

Methodology Applied
Scientific EffectHydrogen absorption: Absorption (physical)

Implementation Method 2

sacrificial reaction layer including a metal-hydrogen compound

Methodology Applied
Scientific EffectChemical reaction: Reaction (physics)

Implementation Method 3

an oxidation preventing layer disposed between the upper electrode and the etch stop layer

Methodology Applied
Scientific EffectOxidation prevention: Oxidation

Data Source

PatentUS9093460B2Semiconductor devices
Publication Date: 2015.07.28 SAMSUNG ELECTRONICS CO LTD
  • US9093460B2 patent drawing
  • US9093460B2 patent drawing
  • US9093460B2 patent drawing

AI summary

The present inventive concept provides semiconductor devices that may include a capacitor including a lower electrode, a dielectric layer, and an upper electrode which are sequentially stacked. An electrode-protecting layer may be provided on the capacitor. The upper electrode may include a conductive metal oxide and the electrode-protecting layer may include a sacrificial reaction layer including a metal-hydrogen compound.