Capacitor with Molecular Dielectric for High Energy Density

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Solution Overview

Problem

Current capacitors face limitations in achieving high volumetric and mass energy storage density while maintaining low manufacturing costs, with materials like PANI-DBSA/PAA prone to percolation and requiring expensive vacuum deposition processes.

Innovation Solution

A capacitor design featuring flat, parallel electrodes with a dielectric layer composed of molecular material Dp-(Core)-Hq, where Core is a polarizable conductive anisometric core with conjugated π-systems and insulating substituents, enhancing polarizability and dielectric permittivity, and produced through a method involving a conducting substrate, application of molecular material, and formation of solid layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If composite polyaniline PANI-DBSA/PAA with ultra-high dielectric constant is used, then dielectric permittivity increases, but percolation occurs forming continuous conductive paths that reduce breakdown voltage

Engineering Contradiction:
Improvedielectric permittivityVSAvoidbreakdown voltage
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent applies local quality by creating a heterogeneous dielectric structure with alternating high-permittivity polyaniline layers and low-permittivity polymer matrix layers. This spatial differentiation ensures that conductive polyaniline regions provide high capacitance while isolated polymer regions prevent percolation paths, thus maintaining high breakdown voltage. Each local region has optimized properties: polyaniline regions maximize energy storage while polymer regions provide electrical isolation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining polyaniline (high dielectric constant) with a polymer matrix (low dielectric constant) to create a layered dielectric structure. This composite approach allows the system to benefit from both materials: the polyaniline provides ultra-high dielectric permittivity for increased energy density, while the polymer matrix acts as an insulating barrier that prevents formation of continuous conductive paths, thereby maintaining high breakdown voltage.

Inventive Principle:
Principle #40Composite materials

2Reliability

If vacuum deposition process is used for manufacturing, then capacitor performance is improved, but manufacturing cost increases

Engineering Contradiction:
Improvecapacitor performanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by fundamentally altering the manufacturing process parameters from vacuum deposition to solution-based processing. The dielectric layers are formed by depositing polymer solutions containing polyaniline onto substrates, then drying and heat-treating them. This changes the deposition mechanism from physical vapor deposition to solution evaporation, enabling low-cost manufacturing while maintaining the layered structure and performance characteristics through controlled solution composition and processing conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs cheap short-living objects by replacing expensive vacuum deposition equipment and materials with inexpensive solution-based processing materials. The polymer solutions and polyaniline precursors can be purchased at low cost, and the manufacturing process uses standard coating equipment rather than expensive vacuum chambers. This approach sacrifices the ultra-high precision of vacuum deposition but achieves sufficient performance at a fraction of the manufacturing cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Force

If sharp edges or points are present in electrode geometry, then local electric field strength increases, but breakdown voltage decreases due to local breakdown

Engineering Contradiction:
Improveelectric field strengthVSAvoidbreakdown voltage
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent applies spheroidality (curvature) by specifying that electrodes shall have rounded edges and corners rather than sharp geometric features. This curvature modification distributes the electric field more uniformly across the electrode surfaces, preventing concentration of field lines at sharp points. The rounded geometry reduces maximum field strength at critical locations, thereby preventing local breakdown initiation while maintaining overall high electric field strength for energy storage.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases dielectric permittivity and breakdown strength, reducing material costs and manufacturing complexity, thereby enhancing energy storage density and efficiency.

Implementation Method 1

Core is a polarizable conductive anisometric core, having conjugated π-systems

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

increases dielectric permittivity and breakdown strength

Methodology Applied
Scientific EffectDielectric permittivity: Dielectric Permittivity

Data Source

PatentUS10685782B2Capacitor and method of production thereof
Publication Date: 2020.06.16 CAPACITOR SCIENCES INC
  • US10685782B2 patent drawing
  • US10685782B2 patent drawing
  • US10685782B2 patent drawing

AI summary

A capacitor includes a first electrode, a second electrode, and a dielectric layer of molecular material disposed between said first and second electrodes. The molecular material is described by the general formula:Dp-(Core)-Hq,where Core is a polarizable conductive anisometric core, having conjugated π-systems, and characterized by a longitudinal axis, D and H are insulating substituents, and p and q are numbers of the D and H substituents accordingly. And Core possesses at least one dopant group that enhances polarizability.