Capacitor Monoclinic Dielectric Leak Current Reduction

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Solution Overview

Problem

Capacitors used in image sensors with high-k dielectric layers face issues with high leak current and inferior insulating properties, particularly when heat-treated in a hydrogen atmosphere, leading to degraded performance and increased noise levels.

Innovation Solution

A capacitor design featuring a dielectric layer made of hafnium oxide or zirconium oxide with a monoclinic crystal structure and a hydrogen concentration of 2.5×10^21 atoms/cm^3 or less, where the dielectric layer is laminated between electrodes and subjected to specific heat treatments in nitrogen or reduced pressure atmospheres to minimize leak current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a high-k dielectric layer is used in a capacitor for image sensors, then the capacitance is improved, but the leak current increases and insulating properties deteriorate

Engineering Contradiction:
ImprovecapacitanceVSAvoidleak current
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by controlling the crystal structure (monoclinic phase), thickness (12 nm or more), and hydrogen concentration (2.5×10^21 atoms/cm³ or less) of the high-k dielectric layer to optimize the balance between capacitance and leak current, resolving the contradiction between high capacitance and low leak current

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material structures by combining high-k dielectric materials (hafnium oxide or zirconium oxide) with specific crystal structures and controlled hydrogen content, creating a composite dielectric system that achieves both high capacitance and low leak current

Inventive Principle:
Principle #40Composite materials

2Reliability

If heat treatment is performed in a hydrogen atmosphere, then the insulating properties are improved, but the leak current increases

Engineering Contradiction:
Improveinsulating propertiesVSAvoidleak current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by performing heat treatment in a nitrogen atmosphere or reduced pressure atmosphere before hydrogen atmosphere treatment, which prevents hydrogen from excessively increasing leak current while still improving insulating properties through the sequential treatment process

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If the dielectric layer thickness is increased, then the insulating properties are improved, but the capacitance density decreases

Engineering Contradiction:
Improveinsulating propertiesVSAvoidcapacitance density
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent applies parameter changes by optimizing the dielectric layer thickness to be 12 nm or more, which provides sufficient insulation while maintaining high capacitance density through the high-k material properties, resolving the contradiction between insulation and capacitance density

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces leak current and enhances the insulating properties of the capacitor, leading to improved image sensor accuracy and reliability by minimizing noise and kTC noise reduction.

Implementation Method 1

The dielectric layer has a monoclinic crystal system structure

Methodology Applied
Scientific EffectMonoclinic crystal structure: Crystallisation

Implementation Method 2

A concentration of hydrogen in the dielectric layer is 2.5×10^21 atoms/cm^3 or less

Methodology Applied
Scientific EffectHydrogen concentration control:

Data Source

PatentUS10910467B2Capacitor including first electrode, dielectric layer, and second electrode, image sensor, method for manufacturing capacitor, and method for manufacturing image sensor
Publication Date: 2021.02.02 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US10910467B2 patent drawing
  • US10910467B2 patent drawing
  • US10910467B2 patent drawing

AI summary

A capacitor includes a first electrode; a second electrode facing the first electrode; and a dielectric layer which is disposed between the first electrode and the second electrode. The dielectric layer is made of at least one selected from the group consisting of a hafnium oxide and a zirconium oxide. A thickness of the dielectric layer is 12 nm or more. The dielectric layer has a monoclinic crystal system structure. A concentration of hydrogen in the dielectric layer is 2.5×1021 atoms/cm3 or less.