Carbonate-Ether Electrolyte for Dendrite-Stable Lithium Metal Batteries

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Solution Overview

Problem

Lithium metal batteries face issues with lithium dendrite formation and reduced cycle life due to the charging/discharging behavior in liquid electrolytes, and conventional ether-based electrolytes have limitations with high-voltage positive electrode materials.

Innovation Solution

A carbonate-based electrolyte is developed, comprising a mixture of carbonate, ether, lithium nitrate, and a planar macrocyclic compound, with specific weight ratios and concentrations, which promotes the formation of a stable solid electrolyte interface (SEI) layer, enabling better ion conduction and inhibiting lithium dendrite growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional ether-based electrolyte is used, then lithium dendrite growth is inhibited, but high-voltage positive electrode materials cannot be used due to narrow electrochemical window

Engineering Contradiction:
Improvelithium dendrite inhibitionVSAvoidcompatibility with high-voltage positive electrode
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent combines ether-based electrolyte and carbonate-based electrolyte in a specific volume ratio (1:1 to 1:4) to create a hybrid electrolyte system. This merging allows the electrolyte to simultaneously provide lithium dendrite inhibition (from ether component) and compatibility with high-voltage positive electrode materials (from carbonate component), resolving the contradiction between these two requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrolyte uses a composite formulation combining ether solvents (such as dimethoxymethane, diethylene glycol dimethyl ether) and carbonate solvents (such as ethylene carbonate, dimethyl carbonate) with specific volume ratios. This composite electrolyte composition enables both lithium dendrite suppression and high-voltage stability, allowing the system to achieve properties that neither component could provide alone.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If carbonate-based electrolyte is used, then high-voltage positive electrode material can be used, but lithium dendrite formation occurs and cycle life is reduced

Engineering Contradiction:
Improvecompatibility with high-voltage positive electrodeVSAvoidlithium dendrite inhibition
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent combines ether-based electrolyte and carbonate-based electrolyte in a specific volume ratio (1:1 to 1:4) to create a hybrid electrolyte system. This merging allows the electrolyte to simultaneously provide lithium dendrite inhibition (from ether component) and compatibility with high-voltage positive electrode materials (from carbonate component), resolving the contradiction between these two requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrolyte uses a composite formulation combining ether solvents (such as dimethoxymethane, diethylene glycol dimethyl ether) and carbonate solvents (such as ethylene carbonate, dimethyl carbonate) with specific volume ratios. This composite electrolyte composition enables both lithium dendrite suppression and high-voltage stability, allowing the system to achieve properties that neither component could provide alone.

Inventive Principle:
Principle #40Composite materials

3Reliability

If lithium nitrate is added to carbonate electrolyte, then SEI layer formation is promoted and ion conduction is improved, but solubility of lithium nitrate is very low

Engineering Contradiction:
ImproveSEI layer formationVSAvoidlithium nitrate solubility
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent combines ether-based electrolyte and carbonate-based electrolyte in a specific volume ratio (1:1 to 1:4) to create a hybrid electrolyte system. This merging allows the electrolyte to simultaneously provide lithium dendrite inhibition (from ether component) and compatibility with high-voltage positive electrode materials (from carbonate component), resolving the contradiction between these two requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the solvent composition parameters by introducing ether components with specific dielectric constants and donor numbers, which alter the solvation environment for lithium nitrate. This parameter change increases the solubility of lithium nitrate in the electrolyte while maintaining its ability to form stable SEI layers and enable high-voltage operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The carbonate-based electrolyte enhances the stability and cycle life of lithium metal batteries, allowing them to operate with high-voltage positive electrodes while maintaining high Coulombic efficiency and specific capacity, with minimal degradation over multiple charge/discharge cycles.

Implementation Method 1

promotes the formation of an inorganic solid electrolyte interface (SEI) layer by adding an additive to the electrolyte

Methodology Applied
Scientific EffectSolid electrolyte interface (SEI) layer formation:

Implementation Method 2

accelerate the conduction of the lithium ion between interfaces

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS20230378536A1Carbonate-based electrolyte, method for making the same, and lithium metal battery
Publication Date: 2023.11.23 HON HAI PRECISION INDUSTRY CO LTD
  • US20230378536A1 patent drawing
  • US20230378536A1 patent drawing
  • US20230378536A1 patent drawing

AI summary

The present application provides a carbonate-based electrolyte. The carbonate-based electrolyte includes a carbonate, an ether, a lithium salt, a lithium nitrate, and a planar macrocyclic compound. The present application further provides a method for making the carbonate-based electrolyte and a lithium metal battery using the carbonate-based electrolyte.