Cargo Container Butting Using Marker-Guided Robot Alignment

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Solution Overview

Problem

In the warehousing industry, robots face inefficiencies when moving cargo containers due to placement precision issues, leading to longer times and reduced efficiency in butting and moving containers, as the actual placement position often deviates from the predetermined coordinate position.

Innovation Solution

A method and apparatus where a robot adjusts its travel direction based on the position of markers on the cargo container to accurately reach the butting position, utilizing sensors and marker identification modules to determine the practical placement position and angle, allowing precise butting and movement of the container.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a positioning auxiliary mark is attached on the cargo container and the robot searches back and forth around the mark to achieve precise butting, then the positioning precision is improved, but the butting time increases and efficiency decreases

Engineering Contradiction:
Improvepositioning precisionVSAvoidbutting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-calculating the reference position of the cargo container based on the position of the positioning auxiliary mark before the robot begins its butting operation. This allows the robot to directly navigate to the calculated position without performing time-consuming back-and-forth searching, thereby achieving both high positioning precision and reduced butting time

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses feedback by continuously monitoring the position of the positioning auxiliary mark on the cargo container and adjusting the robot's travel direction accordingly. The system calculates the deviation from the predetermined position and dynamically adjusts the reference position to ensure accurate butting while minimizing search time

Inventive Principle:
Principle #23Feedback

2Measurement precision

If the robot uses the predetermined position and positioning auxiliary mark to search for the cargo container, then the positioning accuracy is improved, but the operational efficiency decreases due to back-and-forth searching

Engineering Contradiction:
Improvepositioning accuracyVSAvoidoperational efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs preliminary calculation of the reference position based on the positioning auxiliary mark before the robot executes the butting operation. This pre-computation eliminates the need for time-consuming search operations while maintaining high positioning accuracy

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements dynamic adjustment of the reference position based on the actual position of the cargo container. The system continuously updates the travel direction and reference position in real-time, allowing the robot to adapt to position deviations without performing static back-and-forth searches, thereby improving operational efficiency

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11300971B2Cargo container butting method and apparatus, robot, and storage medium
Publication Date: 2022.04.12 BEIJING GEEKPLUS TECH CO LTD
  • US11300971B2 patent drawing
  • US11300971B2 patent drawing
  • US11300971B2 patent drawing

AI summary

Provided is a cargo container butting method executed by a robot. The method includes: in a case of traveling to a butting region of a target cargo container, determining a reference position according to a position of a target marker on the target cargo container and adjusting a travel direction of the robot according to the reference position, traveling into a bottom of the target cargo container according to the adjusted travel direction, traveling to a butting position of the target cargo container, and butting the target cargo container on the bottom of the target cargo container. Provided further are a robot and a storage medium.