Cart Wheel Monitoring With State-Based Multicast Control

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Solution Overview

Problem

Existing cart containment systems are ineffective in detecting misuse such as shopping cart theft or improper use, as they only prevent cart removal and do not monitor cart activities within the store, and they do not address issues like excessive cart retrieval or misuse of power-assisted cart retrieval units.

Innovation Solution

A system equipped with sensor-rich wheels that include a wheel rotation sensor, vibration sensor, VLF signal detector, EAS signal detector, and magnetic field sensor, coupled with an RF transceiver for real-time data collection and communication, allowing for the tracking of cart locations and statuses, and enabling the authorization or blocking of cart actions, such as locking the wheel to prevent unauthorized exit or disabling retrieval units during misuse.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sensor circuitry and RF transceivers are added to each wheel assembly to enable real-time tracking and monitoring of shopping carts, then the system's ability to detect cart misuse and theft is improved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecart monitoring reliabilityVSAvoidwheel assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring system is divided into independent modular units, with each wheel assembly containing its own sensor circuitry and RF transceiver. This segmentation allows each wheel to independently report its status and location, enabling comprehensive cart monitoring while maintaining manageable complexity through standardized modular components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wheel assembly is designed to perform multiple functions: it serves as both the mechanical rolling component and the monitoring sensor unit. By integrating motion sensors, vibration sensors, and RF transceivers into the wheel itself, the system eliminates the need for separate monitoring hardware on the cart body, reducing overall device complexity while improving monitoring reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple sensors are integrated into each wheel assembly to detect various types of cart misuse, then the system's capability to identify different misuse scenarios is improved, but the manufacturing precision and assembly difficulty increase

Engineering Contradiction:
Improvemisuse detection capabilityVSAvoidsensor integration precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Sensor circuitry and electronic components are pre-assembled and tested as integrated units within the wheel assembly during manufacturing. This preliminary integration allows for quality control and calibration to be performed on complete functional units before deployment, reducing the precision requirements for final assembly in the field while maintaining high detection accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

All wheel assemblies are manufactured with identical sensor configurations and electronic components, creating homogeneous standardized units. This homogeneity simplifies manufacturing processes and assembly procedures, as each wheel requires the same level of precision and follows the same assembly protocol, thereby reducing overall manufacturing complexity despite the advanced functionality.

Inventive Principle:
Principle #33Homogeneity

3Reliability

If real-time data collection and communication capabilities are implemented in each cart, then the system's ability to prevent theft and misuse is improved, but the energy consumption increases

Engineering Contradiction:
Improvetheft prevention effectivenessVSAvoidcart energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The RF transceivers in each wheel assembly transmit location and status data periodically rather than continuously. This periodic communication maintains real-time monitoring capability while significantly reducing energy consumption compared to continuous data transmission, as the sensors and transmitters can enter low-power states between transmission cycles.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The wheel assembly's motion itself generates power opportunities through regenerative braking or kinetic energy harvesting, which can be stored in small capacitors or batteries to power the sensor circuitry and RF transceiver. This self-service approach reduces external power requirements while maintaining theft prevention effectiveness.

Inventive Principle:
Principle #25Self-service

4Productivity

If unicast and multicast command transmissions are supported to wheel assemblies, then the system's ability to manage multiple carts efficiently is improved, but the communication protocol complexity increases

Engineering Contradiction:
Improvecart retrieval efficiencyVSAvoidcommunication protocol complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The communication system implements both unicast (one-to-one) and multicast (one-to-many) transmission modes, providing more communication capability than strictly necessary for basic cart retrieval. This excessive action enables efficient batch operations where a single command can control multiple carts simultaneously, greatly improving productivity while the standardized protocol maintains manageable complexity.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively tracks and manages shopping carts in real-time, preventing theft and misuse by locking wheels or disabling retrieval units, while also providing data for store optimization and customer interaction through targeted advertisements and improved inventory management.

Implementation Method 1

a VLF (Very Low Frequency) signal detector for detecting signals used by conventional cart containment systems

Methodology Applied
Scientific EffectElectromagnetic signal detection: Electromagnetic Induction

Implementation Method 2

an EAS (Electronic Article Surveillance) signal detector capable of detecting conventional EAS towers

Methodology Applied
Scientific EffectElectromagnetic signal detection: Electromagnetic Induction

Implementation Method 3

a magnetic field sensor capable of detecting encoded magnetic markers placed on or under store flooring or pavement to mark specific locations

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Implementation Method 4

The wheel's sensor circuitry is coupled to a radio frequency (RF) transceiver system, which may but need not also be housed in the wheel or wheel assembly

Methodology Applied
Scientific EffectRadio frequency transmission: Electromagnetic Induction

Data Source

PatentUS9963162B1Cart monitoring system supporting unicast and multicast command transmissions to wheel assemblies
Publication Date: 2018.05.08 GATEKEEPER SYST INC
  • US9963162B1 patent drawing
  • US9963162B1 patent drawing
  • US9963162B1 patent drawing

AI summary

A system for monitoring shopping carts or other human-propelled carts includes wireless access points that communicate bi-directionally on a wireless network with wheel assemblies of the carts. The system supports both unicast and multicast command transmissions from the access points to the wheel assemblies, including multicast transmissions in which the target wheel assemblies are specified in terms of their states. For example, an access point can transmit a command that is addressed to all wheel assemblies that are locked, or to all wheel assemblies that are moving.