Cascoded Power Switch Timing for DC-DC Cross-Conduction Protection

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Solution Overview

Problem

Existing DC-DC converters face challenges in managing inductive voltage drops and preventing cross conductance between high side and low side power switches, which can lead to device damage and reduced efficiency.

Innovation Solution

Implementing cascoded power switches with driver circuits that control the turning on and off of high side and low side switches using voltage monitor circuits to manage inductive parasitics and prevent cross conductance, utilizing PMOS and NMOS transistors with split gate drive mechanisms to control gate voltage slew rates and transconductance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional power switches are used in DC-DC converters, then the circuit structure is simple, but inductive voltage drops cause device damage and cross conductance reduces efficiency

Engineering Contradiction:
Improveswitch protection from damaging voltagesVSAvoidcascoded switch structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power switch is divided into multiple cascoded transistors (typically three NMOS transistors in series) instead of using a single transistor. This segmentation distributes the voltage stress across multiple devices, protecting each transistor from damaging voltages while maintaining the overall switch functionality. The intermediate nodes between cascoded transistors are monitored to control switching timing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Voltage monitor circuits are introduced as intermediary components that detect the voltage at intermediate nodes between cascoded transistors. These monitors act as mediators between the power switch and control logic, enabling precise control of switching timing to prevent cross conductance and manage inductive voltage drops without requiring complex external control circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If voltage monitoring circuits are added to control switching timing, then cross conductance is prevented, but circuit complexity increases

Engineering Contradiction:
Improveprevention of cross conductanceVSAvoidvoltage monitoring circuitry
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage monitor circuits utilize the inherent intermediate nodes of the cascoded power switch structure itself to detect voltage conditions. Rather than requiring external sensors or additional complex monitoring infrastructure, the system uses its own internal nodes (between cascoded transistors) to self-monitor and self-regulate switching timing, preventing cross conductance through intrinsic feedback.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The cascoded transistor structure serves multiple functions simultaneously: it provides voltage protection through series connection, creates intermediate monitoring nodes for timing control, and enables precise switching regulation. This multi-functionality reduces the need for separate dedicated components, offsetting the increased device count with functional consolidation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If gate voltage slew rates are controlled to limit inductive voltage drops, then device protection is improved, but switching transition time increases

Engineering Contradiction:
Improvelimiting inductive voltage dropsVSAvoidswitching transition delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The gate voltages of cascoded transistors are switched in a predetermined sequence with carefully controlled timing. The first transistor's gate is activated initially, followed by subsequent transistors after their respective intermediate nodes reach predetermined voltage levels. This preliminary staged activation ensures that each transistor turns on smoothly with controlled slew rate, limiting inductive voltage drops while maintaining overall switching speed through optimized timing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Voltage monitor circuits continuously detect the voltage at intermediate nodes between cascoded transistors and provide feedback control signals. When an intermediate node reaches a predetermined voltage level, the feedback triggers the next transistor's gate activation. This closed-loop feedback ensures controlled gate voltage slew rates that limit inductive voltage drops while minimizing transition delays through real-time adaptation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12549179B2Cascoded power switches usable in DC-DC converter applications
Publication Date: 2026.02.10 NXP USA INC
  • US12549179B2 patent drawing
  • US12549179B2 patent drawing
  • US12549179B2 patent drawing

AI summary

A cascoded power switch includes a high-side (HS) switch coupled between an output node configured to provide an output voltage and a first voltage supply terminal configured to provide a first voltage supply, and a low-side (LS) switch coupled between the output node and a second voltage supply terminal configured to provide a second voltage supply. The LS switch includes a first transistor coupled between a middle node and the second voltage supply terminal, and a second transistor coupled between the middle node and the output node. The LS driver has a voltage monitoring circuit configured to receive a first control signal which, when negated, turns off the HS switch. The voltage monitoring circuit includes a logic circuit having a first input configured to receive the first control signal and a second input coupled to the middle node, and an output coupled to a control electrode of the first transistor.