Catheter Pump Sheath Assembly for Flexible Aortic Stabilization

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Solution Overview

Problem

Existing mechanical circulatory support devices, such as intra-aortic balloon pumps and rotary blood pumps, face challenges in providing reliable and efficient percutaneous access due to the need for robust connections between motor and impeller, insufficient flow rates, and large form factors that hinder minimally-invasive deployment.

Innovation Solution

A catheter pump assembly with an expandable impeller and cannula, featuring a flexible middle section and hard sections for stabilization, along with a mechanical interface that includes a tubular interface and mechanical interfaces for secure connection, allows for percutaneous access and high flow rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a robust mechanical connection is used between motor and impeller, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidmechanical interface complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mechanical connection is divided into modular components including a drive shaft with drive pins, an impeller with receptacles, and a bearing housing with thrust bearing. This segmentation allows each component to be optimized independently while maintaining overall connection reliability through standardized interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drive shaft and impeller are pre-configured with complementary coupling features (drive pins and receptacles) that automatically align and engage when the impeller is deployed. This preliminary configuration ensures reliable connection without requiring complex alignment procedures during implantation.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If a flexible connection is used between motor shaft and impeller, then adaptability is improved, but strength decreases

Engineering Contradiction:
Improveflexibility during deploymentVSAvoidconnection strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The connection system transitions from a flexible state during deployment to a rigid state during operation. The drive pins are retained within the impeller receptacles during insertion, allowing flexibility, but are locked in place once the impeller is deployed, providing rigid mechanical strength for blood pumping.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bearing housing acts as an intermediary component that provides both flexibility during deployment and strength during operation. It houses the thrust bearing to accommodate axial loads and the drive shaft connection to transmit rotational force, bridging the gap between flexible insertion and rigid operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the pump is made compact for percutaneous access, then ease of operation is improved, but flow rate decreases

Engineering Contradiction:
Improvepercutaneous deployabilityVSAvoidblood flow rate
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The impeller is nested within the bearing housing, which is in turn nested within the catheter body during delivery. This nested configuration allows the entire pump assembly to be compressed to a small profile for percutaneous insertion while enabling the impeller to expand to full operational size once deployed in the aorta.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The pump transitions from a one-dimensional linear compression during delivery to a three-dimensional expanded configuration during operation. The impeller expands radially outward from the bearing housing, and the bearing housing itself expands from a compressed state, enabling high flow rates while maintaining compact deliverability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP3884992B1Sheath assembly for catheter pump
Publication Date: 2025.08.13 TC1 LLC
  • EP3884992B1 patent drawingFigure 1
  • EP3884992B1 patent drawingFigure 2
  • EP3884992B1 patent drawingFigure 3

AI summary

A catheter pump assembly comprises a pump including an impeller assembly and a catheter body disposed proximal to and supporting the pump. The catheter body includes relatively hard sections adjacent to a relatively softer middle section such that the middle section is configured to contact a wall of an aorta of a patient.