Continuous Conduction Mode PFC Circuit with Reduced Sensing

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Solution Overview

Problem

Conventional power supply circuits with continuous conduction mode power factor correction require line sensing, inductor current sensing, and multipliers, which complicates the design and stability of the current control loop.

Innovation Solution

A power supply circuit that generates a carrier signal voltage and a sampling voltage indicative of the drain current of a drive transistor, with the ON time of the drive transistor set to twice the intersection time when the carrier signal voltage equals the sampling voltage, allowing for continuous conduction mode power factor correction without the need for line sensing or inductor current sensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional power factor correction is implemented with line sensing, inductor current sensing, and multipliers, then power factor correction capability is achieved, but device complexity increases

Engineering Contradiction:
Improvepower factor correction capabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the need for line sensing, inductor current sensing, and multiplier circuits from the power factor correction system. By using a simplified control mechanism that compares carrier signal with a reference voltage to generate PWM signals, the invention removes complex sensing and calculation components while maintaining power factor correction functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses the carrier signal itself and a simple reference voltage comparison to automatically generate the PWM control signals needed for power factor correction. The control circuit self-regulates the switching transistor based on the intersection detection between carrier signal and reference voltage, eliminating the need for external sensing circuits and complex control logic.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If line sensing and inductor current sensing are used, then accurate power factor correction is achieved, but ease of manufacture decreases

Engineering Contradiction:
Improvecurrent measurement accuracyVSAvoidmanufacturing simplicity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent removes the requirement for line sensing circuits and inductor current sensing circuits. Instead of measuring actual line voltage and inductor current, the system uses a simplified approach where the carrier signal intersection with a reference voltage determines the PWM duty cycle, greatly simplifying manufacturing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces expensive and complex sensing circuits with simple, inexpensive voltage comparison logic. The reference voltage and carrier signal intersection method requires minimal components, making the system much easier and cheaper to manufacture while maintaining adequate control precision for power factor correction.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If multiplier and sensing circuits are included, then power factor correction performance is improved, but ease of operation worsens

Engineering Contradiction:
Improvepower factor correction performanceVSAvoidcontrol loop stability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent removes the multiplier circuit and complex sensing systems that complicate the control loop. The simplified control mechanism using carrier signal intersection with reference voltage creates a more stable and easier-to-operate system while maintaining power factor correction performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS8279630B2Continuous conduction mode power factor correction circuit with reduced sensing requirements
Publication Date: 2012.10.02 SEMICON COMPONENTS IND LLC
  • US8279630B2 patent drawing
  • US8279630B2 patent drawing
  • US8279630B2 patent drawing

AI summary

A power supply circuit includes continuous conduction mode power factor correction (PFC). The PFC may be performed by generating a carrier signal voltage at a beginning of a switching cycle of the power supply, generating a sampling voltage indicative of drain current of a drive transistor, and detecting when the carrier signal voltage has decreased to the same level as the sampling voltage at an intersection time. The ON time of the drive transistor may be set to twice the intersection time.