Battery Cell Temperature Estimation via EIS Without Thermistors

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Solution Overview

Problem

Existing battery monitoring systems rely on thermistors attached to battery cell casings, which increase cost and weight with the number of cells, and may not accurately measure core cell temperatures due to thermal lag.

Innovation Solution

The use of Electro-chemical Impedance Spectroscopy (EIS) to estimate battery cell temperature by measuring voltage and current, which includes a frequency component, and relating multiple features of impedance to temperature through a feature vector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If thermistors are attached to battery cell casings for temperature monitoring, then temperature measurement capability is provided, but cost and weight increase with the number of cells

Engineering Contradiction:
Improvetemperature measurement capabilityVSAvoidweight
Core Design Contradiction:
Measurement precisionVSWeight of stationary object

Solution Approach 1:

The existing voltage and current measurement circuits in the battery management system are made multi-functional by using them to perform both electrical parameter measurement and temperature estimation through EIS techniques, eliminating the need for separate thermistor sensors

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The battery cell itself is used to provide the measurement signal through its inherent electrical properties (impedance), which naturally varies with temperature, eliminating the need for external sensing components

Inventive Principle:
Principle #25Self-service

2Measurement precision

If additional wiring and sensors are added for temperature monitoring, then temperature measurement capability is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature measurement capabilityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The existing voltage and current measurement circuits are made multi-functional by using them to perform both electrical parameter measurement and temperature estimation through EIS techniques, eliminating the need for separate thermistor sensors and reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The battery cell itself is used to provide the measurement signal through its inherent electrical properties (impedance), which naturally varies with temperature, eliminating the need for external sensing components and reducing device complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

EIS-based temperature estimation achieves accurate core cell temperature measurement with less than 1°C error over a wide frequency and temperature range, without the need for additional wiring or sensors, thereby reducing costs and improving monitoring efficiency.

Implementation Method 1

Electrochemical impedance spectroscopy (EIS) is a technique used to characterize electrochemical systems by measuring the impedance of the system as a function of frequency

Methodology Applied
Scientific EffectElectrochemical Impedance Spectroscopy: Electrical Resistance

Implementation Method 2

The temperature estimation circuit is configured to estimate an impedance based on the frequency component

Methodology Applied
Scientific EffectImpedance measurement: Electrical Resistance

Implementation Method 3

estimate a temperature based on a feature vector including at least two features of the impedance

Methodology Applied
Scientific EffectElectrochemical impedance-temperature relationship:

Data Source

PatentUS12345768B2Temperature estimation using electrochemical impedance spectroscopy
Publication Date: 2025.07.01 TEXAS INSTRUMENTS INC
  • US12345768B2 patent drawing
  • US12345768B2 patent drawing
  • US12345768B2 patent drawing

AI summary

A temperature estimation apparatus includes a measurement circuit and a temperature estimation circuit. The measurement circuit is configured to acquire a voltage measurement and a current measurement. The voltage measurement and the current measurement include a frequency component. The temperature estimation circuit is coupled to the measurement circuit. The temperature estimation circuit is configured to estimate an impedance based on the voltage measurement and the current measurement, and estimate a temperature based on a feature vector including at least two features of the impedance.