Battery Pack Support Segmentation for Heat Dissipation and Faster Filling

The battery pack internal space is segmented into multiple regions by introducing support structures that divide the filling material into separate sections. This segmentation allows the filling material to be injected into smaller, more manageable spaces, improving uniformity of distribution and reducing the overall injection time and material cost while maintaining effective heat dissipation and cell fixation in each segment.

Instead of filling the entire space between battery cells with filling material, the invention applies partial filling by introducing support structures that occupy portions of the space. The filling material is then injected only into the remaining spaces, achieving adequate heat dissipation and cell fixation with reduced material usage and lower manufacturing cost.

The introduction of support structures segments the battery pack internal space into multiple smaller regions. This segmentation creates defined boundaries that guide the filling material flow, ensuring more uniform distribution within each segment. The support structures act as physical guides that prevent uneven accumulation and improve overall filling uniformity while maintaining cell stability.

The support structures are installed in the battery pack before the filling material is injected. This preliminary action creates a pre-defined framework that guides the subsequent filling process, ensuring that the filling material is distributed uniformly from the outset. The pre-installed supports prevent common filling defects such as air pockets and uneven distribution, simplifying the manufacturing process.

The support structures segment the battery pack into multiple regions, creating thermal zones that facilitate heat management. By dividing the densely packed cells into segmented regions, heat generated in each zone can be more effectively managed and dissipated, preventing heat accumulation even when cells are densely arranged to increase power output.

The support structures serve as intermediary elements between the densely packed battery cells. These supports create thermal pathways and spacing that facilitate heat transfer from the cells to the surrounding environment, acting as a mediator that enables effective heat dissipation while maintaining the high cell density required for increased power output.