Electrically Controlled Center Coupler Torque Modulation for Yaw Stability

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Solution Overview

Problem

Brake-based vehicle stability-control systems often deteriorate longitudinal performance, especially during vehicle acceleration, and fail to effectively enhance vehicle stability and traction control.

Innovation Solution

An active stability control system using an electronically controlled center coupling apparatus that modulates torque transfer between the front and rear axles based on the difference between actual and desired yaw rates, enhancing lateral dynamics and traction control while preserving longitudinal motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If brake-based stability-control systems are used to correct vehicle yaw dynamics, then vehicle stability is improved, but longitudinal performance deteriorates during vehicle acceleration

Engineering Contradiction:
Improvevehicle stabilityVSAvoidlongitudinal performance
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The invention extracts the stability control function from the brake system and transfers it to the center coupling apparatus. By controlling the center coupler to transfer torque between front and rear axles based on yaw rate feedback, the system achieves stability control without using brake forces, thereby preserving longitudinal acceleration performance while correcting vehicle yaw dynamics

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the brake-based mechanical stability control system with a torque transfer mechanism through the center coupling apparatus. Instead of using friction brakes to counteract unwanted yaw motion, the system uses the drivetrain itself to generate corrective moments by differentially torquing the axles, substituting a more efficient mechanical approach that doesn't dissipate energy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If brake-based stability-control systems are used, then vehicle yaw dynamics are corrected, but energy is dissipated and traction control is insufficient

Engineering Contradiction:
Improvevehicle yaw controlVSAvoidenergy dissipation
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The invention converts the potential harm of energy dissipation into a benefit by using the drivetrain's torque transfer capability. Instead of wasting energy through brake friction, the system recycles engine torque through the center coupling apparatus to achieve yaw control, turning the powertrain into a productive control element rather than an energy sink

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system dynamically adjusts torque distribution between axles based on real-time yaw rate feedback. The center coupling apparatus modulates torque transfer continuously to match actual vehicle dynamics, creating a dynamic stability control system that adapts to changing driving conditions rather than relying on static brake application

Inventive Principle:
Principle #15Dynamics

3Productivity

If center coupling apparatus is used to transfer torque between axles, then traction control is enhanced, but vehicle yaw stability may be compromised without proper control

Engineering Contradiction:
Improvetraction controlVSAvoidvehicle yaw stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The system implements closed-loop feedback control by continuously monitoring actual yaw rate and comparing it to desired yaw rate. The center coupling apparatus torque transfer is dynamically adjusted based on the yaw rate error signal, ensuring that traction enhancement through torque distribution does not compromise vehicle yaw stability

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP1993867B1Stability-enhanced traction control with electrically controlled center coupler
Publication Date: 2010.08.18 EATON CORP
  • EP1993867B1 patent drawingFigure 1~2
  • EP1993867B1 patent drawingFigure 3~4
  • EP1993867B1 patent drawingFigure 5~6

AI summary

A control system for a vehicle having first and second axles (26, 30) is provided that includes a coupling apparatus (32) adapted to distribute torque between the first and second axles (26, 30) and a traction controller (64) for controlling operation of the differential apparatus from vehicle launch up to a predetermined vehicle speed. The traction controller is configured to engage the coupling apparatus (32) in a first operating state according to at least one vehicle operating parameter indicative of a low traction operating condition, in particular based on speed difference between the first and second axle (26, 30) and to further control engagement of the coupling apparatus in a second vehicle operating state during the low traction operating condition according to a difference between an actual vehicle yaw rate and a predetermined target vehicle yaw rate.