Ceramic Housing Layer for Uniform Wireless Performance Across Colors

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Solution Overview

Problem

Ceramic materials with different colors exhibit varying electrical performances due to different components, leading to challenges in using them as cover parts for wireless communication devices, which complicates part inventory management and limits color options for these devices.

Innovation Solution

An electronic device design that includes a ceramic layer between a communication module and a housing with a specific permittivity, allowing for uniform wireless communication performance regardless of the housing material, thus enabling the use of the same communication module across different colored devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If ceramic materials with different colors are used for housing, then color variety is improved, but wireless communication performance uniformity deteriorates due to different permittivity values

Engineering Contradiction:
Improvecolor varietyVSAvoidwireless communication performance uniformity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A ceramic layer with controlled permittivity is introduced as an intermediary between the communication module and the housing. This ceramic layer acts as a mediator that compensates for permittivity variations caused by different colored housing materials, ensuring uniform wireless communication performance across all color variants while maintaining color variety in the housing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The permittivity of the ceramic layer is specifically controlled and adjusted to compensate for the permittivity differences of various colored housing materials. By changing the permittivity parameter of the ceramic layer, the overall electrical characteristics are standardized, allowing different colored housings to maintain consistent wireless communication performance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If different internal parts are tuned for each cover color, then wireless communication performance is optimized for each color, but manufacturing complexity and inventory management difficulty increase

Engineering Contradiction:
Improvewireless communication performance optimizationVSAvoidpart inventory management complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The ceramic layer serves as a universal component that works with all colored housing variants without requiring separate tuning for each color. This single ceramic layer design replaces the need for multiple color-specific internal parts, simplifying inventory management while maintaining optimized wireless communication performance across all color variants.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

By controlling the permittivity parameter of the ceramic layer, the system achieves standardized electrical characteristics that work universally across different housing colors, eliminating the need for color-specific part variations and simplifying manufacturing and inventory management.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If only heat diffusion sheets are attached inside ceramic cover parts, then thermal management is improved, but electrical performance control and color variety are limited

Engineering Contradiction:
Improveheat diffusion capabilityVSAvoidcolor variety and electrical performance control
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The ceramic layer's permittivity parameter is specifically controlled to achieve desired electrical characteristics. By adjusting this parameter, the system enables both effective thermal management and standardized electrical performance across different colored housings, while also allowing color variety in the housing materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The solution uses composite material architecture where a ceramic layer with specific properties is combined with the housing structure. This composite approach enables simultaneous achievement of thermal management, electrical performance control, and color variety that cannot be achieved with heat diffusion sheets alone.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures uniform wireless communication performance across devices with different colored housings, improving productivity by simplifying part management and allowing for various color options without compromising performance.

Implementation Method 1

a ceramic layer formed between the circuit board and the first portion to cover the communication module, and the first portion and the ceramic layer together form a second permittivity different from the first permittivity

Methodology Applied
Scientific EffectPermittivity: Dielectric Permittivity

Data Source

PatentEP3799402B1Electronic device comprising ceramic layer and ceramic housing
Publication Date: 2024.10.02 SAMSUNG ELECTRONICS CO LTD
  • EP3799402B1 patent drawingFigure 1
  • EP3799402B1 patent drawingFigure 2
  • EP3799402B1 patent drawingFigure 3

AI summary

An electronic device is disclosed. The electronic device may comprise: a housing having a first dielectric constant and including a first part; a substrate disposed inside the housing and including a communication module disposed on the surface thereof opposite to the first part; and a ceramic layer formed between the substrate and the first part to cover the communication module, wherein the first part and the ceramic layer are formed to have a second dielectric constant different from the first dielectric constant. Various other embodiments understood through the specification are possible.