Multilayer Ceramic RF Mixer With Stable Dielectric Under DC Bias

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Solution Overview

Problem

Conventional radiofrequency mixing components are expensive to manufacture due to the use of costly materials and techniques.

Innovation Solution

A multilayer ceramic radiofrequency mixer with interleaved electrodes and non-tunable dielectric layers that maintain a static dielectric constant when subjected to a DC bias voltage, reducing manufacturing costs and enabling effective signal mixing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional materials and manufacturing techniques are used for radiofrequency mixing components, then reliable signal mixing is achieved, but manufacturing cost increases

Engineering Contradiction:
Improvesignal mixing reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive conventional materials (silicon, gallium arsenide) with inexpensive multilayer ceramic materials. The ceramic component provides reliable RF mixing functionality without requiring costly semiconductor manufacturing processes, directly addressing the contradiction between reliability and manufacturing cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent controls the dielectric constant of the ceramic material to remain substantially constant (varying less than 10%) under DC bias voltage conditions. This parameter control ensures reliable signal mixing while using low-cost ceramic materials, resolving the contradiction between reliability and ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If dielectric constant varies significantly under DC bias voltage, then tuning capability is improved, but mixing performance deteriorates

Engineering Contradiction:
Improvetuning capabilityVSAvoidmixing performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent specifies that the dielectric constant varies less than 10% in response to DC bias voltage, establishing an optimal parameter range that maintains mixing performance while allowing limited adaptability. This resolves the contradiction by finding the sweet spot between tuning capability and mixing reliability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a cost-effective and efficient method for mixing radiofrequency signals from multiple sources, achieving desired mixing characteristics without the need for expensive materials or complex manufacturing processes.

Implementation Method 1

A dielectric constant of the plurality of dielectric layers may vary less than 10% in response to a DC bias voltage applied to the plurality of interleaved electrodes

Methodology Applied
Scientific EffectDielectric constant stability: Dielectric

Implementation Method 2

The multilayer ceramic component can be configured to mix radiofrequency signals from multiple sources

Methodology Applied
Scientific EffectRadiofrequency signal mixing: Electromagnetic Induction

Data Source

PatentUS12081169B2System and method for mixing radiofrequency signals
Publication Date: 2024.09.03 KYOCERA AVX COMPONENTS CORP
  • US12081169B2 patent drawing
  • US12081169B2 patent drawing
  • US12081169B2 patent drawing

AI summary

A multilayer ceramic radiofrequency mixer can include a first termination, a second termination, a third termination, and a fourth termination. A plurality of interleaved electrodes may include a first set of electrodes connected with the first termination, a second set of electrodes connected with the second termination, a third set of electrodes connected with the third termination, and a fourth set of electrodes connected with the fourth termination. A plurality of dielectric layers may be disposed between respective electrodes of the pluralities of interleaved electrodes. A dielectric constant of the plurality of dielectric layers may vary less than 10% in response to a DC bias voltage applied to the plurality of interleaved electrodes.