STI CMP Composition With Ceria-Coated Abrasives for Low SiN Loss

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Solution Overview

Problem

Existing Shallow Trench Isolation (STI) chemical mechanical polishing compositions fail to effectively reduce silicon nitride (SiN) film removal rates and oxide trench dishing, leading to non-uniform trench oxide loss across patterned wafers, which affects transistor performance and device fabrication yields.

Innovation Solution

The use of ceria-coated inorganic oxide abrasive particles combined with specific chemical additives, such as organic acetylenic molecules and polyols, in a CMP composition that suppresses SiN film removal rates and reduces oxide trench dishing, achieving high oxide vs nitride selectivity across various pH ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional CMP compositions are used for STI planarization, then silicon dioxide removal rate is achieved, but silicon nitride film removal rate is too high and oxide trench dishing occurs

Engineering Contradiction:
Improveplanarization uniformityVSAvoidSiN film removal rate
Core Design Contradiction:
Manufacturing precisionVSLoss of substance

Solution Approach 1:

The patent modifies the chemical composition parameters of the CMP slurry by incorporating specific organic additives (polyols, carboxylic acids, or amines) that alter the chemical reactivity toward silicon nitride. These parameter changes suppress the SiN removal rate while maintaining SiO2 removal, achieving high selectivity and reducing trench dishing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces organic intermediary substances (polyols, carboxylic acids, or amines) that mediate the chemical interaction between the CMP slurry and the silicon nitride film. These intermediaries selectively inhibit the chemical reaction with SiN while allowing mechanical removal, thereby controlling the SiN removal rate without affecting SiO2 planarization.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If conventional CMP compositions are used for STI planarization, then silicon dioxide removal is achieved, but oxide trench dishing increases leading to non-uniform trench oxide loss

Engineering Contradiction:
Improvetrench oxide loss uniformityVSAvoidoxide trench dishing
Core Design Contradiction:
Manufacturing precisionVSShape

Solution Approach 1:

The patent changes the chemical parameters of the CMP composition by adding organic additives that modify the etch profile and removal uniformity. These parameter adjustments reduce the chemical component of dishing while maintaining overall planarization effectiveness, resulting in more uniform trench oxide loss across the wafer.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The organic intermediary substances (polyols, carboxylic acids, or amines) act as modifiers that control the chemical-mechanical interaction at the oxide-trench interface. They reduce excessive chemical etching in trench regions, thereby minimizing dishing and improving the uniformity of oxide removal across different trench areas.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If high oxide removal rate is achieved, then planarization efficiency is improved, but silicon nitride removal rate increases reducing selectivity

Engineering Contradiction:
Improveoxide removal rateVSAvoidoxide to nitride selectivity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent optimizes the chemical composition parameters by incorporating organic additives that differentially affect the removal rates of SiO2 and SiN. These parameter changes enable high oxide removal rates to be maintained while selectively suppressing nitride removal, thereby achieving high selectivity ratios (e.g., 10:1 or higher).

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The organic intermediary substances selectively modulate the chemical reactivity toward silicon nitride while having minimal impact on silicon dioxide removal. This selective mediation allows the CMP process to achieve high productivity for oxide removal while maintaining high selectivity, as the intermediaries specifically inhibit SiN chemical reaction pathways.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces SiN film removal rates, increases oxide vs nitride selectivity, and minimizes oxide trench dishing, thereby improving the planarization of patterned wafers and preventing electrical current leakage between transistors.

Implementation Method 1

The present invention provides STI CMP polishing compositions for the suppressed SiN film removal rates and the increased removal selectivity of silicon oxide: silicon nitride

Methodology Applied
Scientific EffectAbrasion: Abrasion

Implementation Method 2

chemical additives as SiN film removal rate suppressing agents

Methodology Applied
Scientific EffectChemical interaction: Chemical Bonding

Implementation Method 3

increased removal selectivity of silicon oxide: silicon nitride

Methodology Applied
Scientific EffectSelective chemical reaction: Chemical Bonding

Data Source

PatentEP3647384B1Suppressing sin removal rates and reducing oxide trench dishing for shallow trench isolation (STI) process
Publication Date: 2024.06.12 VERSUM MATERIALS US LLC
  • EP3647384B1 patent drawing
  • EP3647384B1 patent drawing
  • EP3647384B1 patent drawing

AI summary

Present invention provides Chemical Mechanical Planarization Polishing (CMP) compositions for Shallow Trench Isolation (STI) applications. The CMP compositions contain ceria coated inorganic oxide particles as abrasives, such as ceria-coated silica particles; chemical additive selected from the group consisting of an organic acetylene molecule containing an acetylene bond and at least two or multi ethoxylate functional groups with terminal hydroxyl groups, an organic molecule with at least two or multi hydroxyl functional groups in the same molecule, and combinations thereof; water soluble solvent; and optionally biocide and pH adjuster; wherein the composition has a pH of 2 to 12, preferably 3 to 10, and more preferably 4 to 9.