Chalcogenide Memory Adhesion via Gradient Interface

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Solution Overview

Problem

The adhesion between chalcogenide resistance-variable layers and insulating layers, such as silicon oxide or silicon nitride, is weak, leading to film peeling issues during the manufacturing of resistance-variable memory devices, which prevents stable production.

Innovation Solution

Incorporating interface regions with a higher concentration of elements like germanium between the resistance-variable layer and insulating layers, formed through atomic layer deposition and annealing, to enhance adhesion, and optionally using a selector layer with a non-linear voltage-current characteristic to improve device stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chalcogenide resistance-variable layers and insulating layers are used in resistance-variable memory devices, then the memory device can store data through resistance change, but the adhesion between layers is weak causing film peeling during manufacturing

Engineering Contradiction:
Improveadhesion strengthVSAvoidmanufacturing stability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

A gradient layer is introduced as an intermediary between the chalcogenide resistance-variable layer and the insulating layer. This gradient layer has a composition that transitions from chalcogenide-rich at the interface with the resistance-variable layer to insulating layer-rich at the interface with the insulating layer, creating a compositional bridge that enhances adhesion between the two otherwise poorly adhering layers

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The composition of the gradient layer is varied through its thickness to create a compositional gradient. By changing the concentration of chalcogenide elements and insulating layer materials across the gradient layer thickness, the adhesion properties are optimized at both interfaces while maintaining overall device functionality

Inventive Principle:
Principle #35Parameter changes

2Reliability

If interface regions with higher element concentration are formed through atomic layer deposition and annealing, then adhesion between layers is enhanced, but the manufacturing process complexity increases

Engineering Contradiction:
Improveadhesion strengthVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gradient layer is formed with the appropriate compositional gradient during the atomic layer deposition process itself, before subsequent annealing. This preliminary formation of the gradient structure during deposition simplifies the overall process by combining the gradient formation and adhesion enhancement functions in a single deposition step, followed by a standard annealing process

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a selector layer with non-linear voltage-current characteristic is added, then device stability and data integrity are improved, but the device structure becomes more complex

Engineering Contradiction:
Improvedata integrityVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The selector layer performs multiple functions: it provides the non-linear voltage-current characteristic necessary for stable data storage and retrieval, acts as a current confinement element to prevent unwanted current flow, and contributes to the overall adhesion structure of the device. This multi-functionality reduces the need for additional separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The enhanced adhesion between the resistance-variable and insulating layers reduces film peeling, allowing for stable manufacturing of resistance-variable memory devices, and the additional selector layer improves data integrity by reducing unwanted current flow and incorrect data operations.

Implementation Method 1

a resistance-variable memory transits between a high resistance state and a low resistance state when applied with a current to a resistance-variable layer of a memory cell

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

formed through atomic layer deposition

Methodology Applied
Scientific EffectPhysical vapor deposition: Physical Vapour Deposition

Implementation Method 3

formed through atomic layer deposition and annealing

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS10651239B2Storage device
Publication Date: 2020.05.12 KIOXIA CORP
  • US10651239B2 patent drawing
  • US10651239B2 patent drawing
  • US10651239B2 patent drawing

AI summary

A storage device includes: a first conductive layer; a second conductive layer; and a resistance-variable layer disposed between the first conductive layer and the second conductive layer, and including a first chalcogenide containing a first element which is either silicon or germanium. An insulating layer is disposed in a second direction perpendicular to a first direction from the first conductive layer to the second conductive layer with respect to the resistance-variable layer. A first region is disposed between the resistance-variable layer and the insulating layer, and has a third concentration of the first element higher than both a first concentration of the first element in the resistance-variable layer and a second concentration of the first element in the insulating layer.