Changeable Airflow Vent Cover for Electronics Rack Cooling

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Solution Overview

Problem

The increasing power dissipation in integrated circuit chips poses cooling challenges due to higher airflow requirements, leading to recirculation issues and inefficient cooling in data centers, where hot exhaust air can recirculate back into the cold aisles, affecting the performance and reliability of computer systems.

Innovation Solution

A changeable cover assembly is designed for the air outlet side of electronics racks, allowing redirection and venting of airflow, featuring a frame with openings and adjustable vent covers that can change the direction of egressing air, optimizing airflow control and containment within data centers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If increased airflow rates are used to cool higher power components, then cooling effectiveness is improved, but control of egressing air temperature becomes more difficult

Engineering Contradiction:
Improvecooling effectivenessVSAvoidair temperature control
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The patent employs adjustable and reconfigurable airflow management components that can be dynamically positioned or reconfigured to control airflow direction and distribution. This allows the system to adapt to varying cooling requirements while maintaining control over egressing air temperature, resolving the contradiction between improved cooling effectiveness and temperature control difficulty.

Inventive Principle:
Principle #15Dynamics

2Power

If more powerful air moving devices are used to handle increased power dissipation, then airflow capacity is improved, but system complexity increases

Engineering Contradiction:
Improveairflow capacityVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent divides the airflow management system into multiple independent, modular components including adjustable covers, reconfigurable baffles, and distributed airflow management elements. This segmentation allows the system to achieve high airflow capacity through coordinated operation of multiple simpler components rather than relying on a single complex high-power device, thereby reducing overall system complexity while maintaining airflow capacity.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If fixed airflow paths are used in electronics racks, then manufacturing simplicity is maintained, but adaptability to different cooling requirements is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcooling configuration adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent incorporates adjustable covers, reconfigurable baffles, and movable airflow management components that can be positioned or reconfigured to create different airflow paths and patterns. These dynamic elements allow the same rack structure to adapt to various cooling requirements and configurations while maintaining a relatively simple fixed framework, thus preserving manufacturing simplicity while enhancing adaptability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves airflow efficiency by redirecting and vectorizing airflows, reducing recirculation and temperature variations, enhancing the performance and reliability of data center cooling systems and optimizing airflow distribution.

Implementation Method 1

The at least one vent cover is changeable to change a direction of the vented air egressing from the cover assembly

Methodology Applied
Scientific EffectAirflow redirection:

Data Source

PatentUS9894807B2Changeable, airflow venting cover assembly for an electronics rack
Publication Date: 2018.02.13 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US9894807B2 patent drawing
  • US9894807B2 patent drawing
  • US9894807B2 patent drawing

AI summary

An apparatus is provided which includes a changeable cover assembly sized to cover, at least in part, an air outlet side of an electronics rack. The cover assembly, when positioned at the air outlet side of the rack, redirects and vents airflow egressing from the air outlet side. The cover assembly includes a frame and at least one vent cover. The frame has at least one opening through which air egressing from the electronics rack passes, and the vent cover(s) is coupled to the frame and overlies, at least in part, the opening(s) in the frame to facilitate redirecting and venting the air passing through the frame. The at least one vent cover is changeable to change a direction of the vented air. For instance, the vent cover(s) may be reversible, or otherwise adjustable or changeable, to change the direction of vented air egressing from the cover assembly.